Allegheny Technologies Inc. 10-Q
UNITED STATES
SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549
FORM 10-Q
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þ |
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QUARTERLY REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
For the Quarterly Period Ended June 30, 2005
OR
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o |
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TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(d) OF THE
SECURITIES EXCHANGE ACT OF 1934 |
For the Transition Period From ___to ___
Commission File Number 1-12001
ALLEGHENY TECHNOLOGIES INCORPORATED
(Exact name of registrant as specified in its charter)
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Delaware
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25-1792394 |
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(State or other jurisdiction of
incorporation or organization)
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(I.R.S. Employer
Identification No.) |
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1000 Six PPG Place
Pittsburgh, Pennsylvania
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15222-5479 |
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(Address of Principal Executive Offices)
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(Zip Code) |
(412) 394-2800
(Registrant’s telephone number, including area code)
Indicate by check mark whether the registrant: (1) has filed all reports required to be filed
by Section 13 or 15(d) of the Securities Exchange Act of 1934 during the preceding 12 months (or
for such shorter period that the registrant was required to file such reports), and (2) has been
subject to such filing requirements for the past 90 days.
Yes þ No o
Indicate by check mark whether the registrant is an accelerated filer (as defined by Rule
12b-2 of the Securities Exchange Act of 1934).
Yes þ No o
At July 29, 2005, the registrant had outstanding 96,701,427 shares of its Common Stock.
ALLEGHENY TECHNOLOGIES INCORPORATED
SEC FORM 10-Q
QUARTER ENDED JUNE 30, 2005
INDEX
PART I. FINANCIAL INFORMATION
Item 1. Financial Statements
ALLEGHENY TECHNOLOGIES INCORPORATED AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
(In millions, except share and per share amounts)
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June 30, |
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December 31, |
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2005 |
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2004 |
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(Unaudited) |
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(Audited) |
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ASSETS |
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Cash and cash equivalents |
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$ |
253.2 |
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$ |
250.8 |
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Accounts receivable, net |
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435.4 |
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357.9 |
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Inventories, net |
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628.7 |
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513.0 |
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Prepaid expenses and other current assets |
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34.6 |
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38.5 |
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Total Current Assets |
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1,351.9 |
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1,160.2 |
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Property, plant and equipment, net |
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701.4 |
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718.3 |
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Cost in excess of net assets acquired |
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203.9 |
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205.3 |
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Deferred pension asset |
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122.3 |
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122.3 |
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Deferred income taxes |
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61.6 |
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53.0 |
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Other assets |
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64.2 |
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56.6 |
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Total Assets |
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$ |
2,505.3 |
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$ |
2,315.7 |
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LIABILITIES AND STOCKHOLDERS’ EQUITY |
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Accounts payable |
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$ |
277.0 |
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$ |
271.2 |
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Accrued liabilities |
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203.6 |
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192.2 |
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Short-term debt and current portion of long-term debt |
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20.2 |
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29.4 |
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Total Current Liabilities |
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500.8 |
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492.8 |
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Long-term debt |
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548.1 |
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553.3 |
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Accrued postretirement benefits |
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468.9 |
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472.7 |
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Pension liabilities |
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269.9 |
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240.9 |
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Other long-term liabilities |
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114.7 |
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130.1 |
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Total Liabilities |
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1,902.4 |
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1,889.8 |
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Stockholders’ Equity: |
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Preferred stock, par value $0.10: authorized-
50,000,000 shares; issued-none |
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¾ |
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¾ |
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Common stock, par value $0.10, authorized-500,000,000
shares; issued-98,951,490 shares at June 30, 2005 and
December 31, 2004; outstanding-96,544,993 shares at
June 30, 2005 and 95,782,011 shares at December 31, 2004 |
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9.9 |
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9.9 |
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Additional paid-in capital |
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506.2 |
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481.2 |
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Retained earnings |
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472.4 |
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345.5 |
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Treasury stock: 2,406,497 shares at June 30, 2005 and
3,169,479 shares at December 31, 2004 |
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(60.1 |
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(79.4 |
) |
Accumulated other comprehensive loss, net of tax |
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(325.5 |
) |
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(331.3 |
) |
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Total
Stockholders’ Equity |
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602.9 |
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425.9 |
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Total Liabilities and Stockholders’ Equity |
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$ |
2,505.3 |
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$ |
2,315.7 |
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The accompanying notes are an integral part of these statements.
3
ALLEGHENY TECHNOLOGIES INCORPORATED AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF OPERATIONS
(In millions except per share amounts)
(Unaudited)
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Three Months Ended |
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Six Months Ended |
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June 30, |
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June 30, |
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2005 |
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2004 |
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2005 |
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2004 |
Sales |
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$ |
904.2 |
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$ |
646.5 |
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$ |
1,783.8 |
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$ |
1,224.3 |
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Costs and expenses: |
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Cost of sales |
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732.5 |
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593.9 |
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1,470.8 |
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1,161.3 |
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Selling and administrative expenses |
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65.4 |
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57.8 |
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132.2 |
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111.5 |
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Curtailment gain, net of restructuring costs |
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— |
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(40.4 |
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— |
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(40.4 |
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Income (loss) before interest, other income (expense),
and income taxes |
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106.3 |
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35.2 |
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180.8 |
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(8.1 |
) |
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Interest expense, net |
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(10.6 |
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(7.8 |
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(21.0 |
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(16.0 |
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Other income (expense) |
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(1.0 |
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(0.8 |
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(1.8 |
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0.3 |
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Income (loss) before income tax provision |
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94.7 |
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26.6 |
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158.0 |
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(23.8 |
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Income tax provision |
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3.0 |
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— |
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5.3 |
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— |
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Net income (loss) |
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$ |
91.7 |
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$ |
26.6 |
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$ |
152.7 |
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$ |
(23.8 |
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Basic net income (loss) per common share |
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$ |
0.96 |
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$ |
0.33 |
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$ |
1.60 |
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$ |
(0.30 |
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Diluted net income (loss) per common share |
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$ |
0.91 |
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$ |
0.31 |
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$ |
1.53 |
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$ |
(0.30 |
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Dividends declared per common share |
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$ |
0.06 |
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$ |
0.06 |
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$ |
0.12 |
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$ |
0.12 |
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The accompanying notes are an integral part of these statements.
4
ALLEGHENY TECHNOLOGIES INCORPORATED AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
(In millions)
(Unaudited)
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Six Months Ended |
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June 30, |
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2005 |
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2004 |
Operating Activities: |
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Net income (loss) |
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$ |
152.7 |
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$ |
(23.8 |
) |
Adjustments to reconcile net income (loss) to net cash
provided by operating activities: |
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Depreciation and amortization |
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37.0 |
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37.9 |
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Non-cash curtailment gain and restructuring charges, net |
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— |
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(45.6 |
) |
Deferred income taxes |
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4.2 |
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— |
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Capital (gains) losses on sale of property, plant and equipment |
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— |
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(1.4 |
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Change in operating assets and liabilities: |
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Inventories |
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(109.5 |
) |
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(33.5 |
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Accounts receivable |
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(71.8 |
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(56.9 |
) |
Pension assets and liabilities |
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29.0 |
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34.8 |
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Postretirement benefits |
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(3.7 |
) |
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19.1 |
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Accounts payable |
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3.1 |
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56.9 |
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Income tax refunds receivable |
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— |
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6.9 |
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Accrued liabilities and other |
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18.8 |
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27.2 |
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Cash provided by operating activities |
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59.8 |
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21.6 |
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Investing Activities: |
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Purchases of property, plant and equipment |
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(19.8 |
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(25.2 |
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Purchases of businesses and investment in ventures |
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(17.7 |
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(7.5 |
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Asset disposals and other |
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(1.2 |
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1.0 |
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Cash used in investing activities |
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(38.7 |
) |
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(31.7 |
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Financing Activities: |
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Payments on long-term debt and capital leases |
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(22.3 |
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(14.3 |
) |
Borrowings on long-term debt |
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9.9 |
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10.7 |
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Net borrowings (repayments) under credit facilities |
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(1.1 |
) |
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0.4 |
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Net decrease in debt |
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(13.5 |
) |
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(3.2 |
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Exercises of stock options |
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6.3 |
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2.6 |
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Dividends paid |
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(11.5 |
) |
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(4.9 |
) |
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Cash used in financing activities |
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(18.7 |
) |
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(5.5 |
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Increase (decrease) in cash and cash equivalents |
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2.4 |
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(15.6 |
) |
Cash and cash equivalents at beginning of the year |
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250.8 |
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79.6 |
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Cash and cash equivalents at end of period |
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$ |
253.2 |
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$ |
64.0 |
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The accompanying notes are an integral part of these statements.
5
ALLEGHENY TECHNOLOGIES INCORPORATED AND SUBSIDIARIES
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Unaudited
Note 1. Accounting Policies
Basis of Presentation
The interim consolidated financial statements include the accounts of Allegheny Technologies
Incorporated and its subsidiaries. Unless the context requires
otherwise, “Allegheny Technologies”, “ATI”
and “the Company” refer to Allegheny Technologies Incorporated and its subsidiaries.
These unaudited consolidated financial statements have been prepared in accordance with U.S.
generally accepted accounting principles for interim financial information and with the
instructions for Form 10-Q and Article 10 of Regulation S-X. Accordingly, they do not include all
of the information and note disclosures required by U.S. generally accepted accounting principles
for complete financial statements. In management’s opinion, all adjustments (which include only
normal recurring adjustments) considered necessary for a fair presentation have been included.
These unaudited consolidated financial statements should be read in conjunction with the
consolidated financial statements and notes thereto included in the Company’s 2004 Annual Report on
Form 10-K. The results of operations for these interim periods are not necessarily indicative of
the operating results for any future period.
Stock-based Compensation
Effective January 1, 2005, the Company adopted Statement of Financial Accounting Standards No.
123(R), “Share-Based Payment” (“SFAS 123R”). Under the revised standard, companies may no longer
account for share-based compensation transactions, such as stock options, restricted stock, and
potential payments under programs such as the Company’s Total Shareholder Return (“TSR”) plans,
using the intrinsic value method as defined in APB Opinion No. 25, “Accounting for Stock Issued to
Employees” (“APB 25”). Instead, companies are required to account for such equity transactions
using an approach in which the fair value of an award is estimated at the date of grant and
recognized as an expense over the requisite service period. Compensation expense is adjusted for
equity awards that do not vest because service or performance conditions are not satisfied.
However, compensation expense already recognized is not adjusted if market conditions are not met,
such as the Company’s total shareholder return performance relative to a peer group under the
Company’s TSR plans, or for stock options which expire “out-of-the-money”. The new standard was
adopted using the modified prospective method and beginning with the first quarter 2005, the
Company reflects compensation expense in accordance with the SFAS 123R transition provisions.
Under the modified prospective method, the effect of the standard is recognized in the period of
adoption and in future periods. Prior periods have not been restated to reflect the impact of
adopting the new standard.
Second quarter 2005 compensation expense related to share-based incentive plans was $2.5
million compared to $8.9 million in the second quarter of 2004. For the six months ended June 30,
2005, share-based compensation expense was $5.2 million, compared to $10.1 million for the first
six months of 2004. Share-based compensation expense for the first six months of 2005 includes
$1.6 million related to expensing of stock options. Net income for the year ended December 31,
2004 would have been $9.6 million higher, at $29.4 million, had share-based compensation expense
been accounted for under SFAS 123R, and net income per diluted share for the year ended December
31, 2004 would have been $0.33 under FAS 123R, rather than $0.22. The following table illustrates
for each quarter of 2004 the effect on operating results and per share information had the Company
accounted for share-based compensation in accordance with SFAS 123R during those periods.
6
In millions, except per share amounts:
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Quarter Ended |
|
Year Ended |
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3/31/04 |
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6/30/04 |
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9/30/04 |
|
12/31/04 |
|
12/31/04 |
Net income (loss) as reported |
|
$ |
(50.4 |
) |
|
$ |
26.6 |
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|
$ |
8.6 |
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$ |
35.0 |
|
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$ |
19.8 |
|
Add: Share-based
compensation expense
included in net income
(loss) under APB 25, net of
tax |
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|
1.2 |
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|
8.9 |
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|
1.8 |
|
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8.7 |
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20.6 |
|
Deduct: Net impact of SFAS
123R, net of tax |
|
|
(2.4 |
) |
|
|
(2.1 |
) |
|
|
(2.1 |
) |
|
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(4.4 |
) |
|
|
(11.0 |
) |
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Pro forma net income (loss) |
|
$ |
(51.6 |
) |
|
$ |
33.4 |
|
|
$ |
8.3 |
|
|
$ |
39.3 |
|
|
$ |
29.4 |
|
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Net income (loss) per common
share: |
|
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Basic – as reported |
|
$ |
(0.63 |
) |
|
$ |
0.33 |
|
|
$ |
0.10 |
|
|
$ |
0.37 |
|
|
$ |
0.23 |
|
Basic – pro forma |
|
$ |
(0.64 |
) |
|
$ |
0.41 |
|
|
$ |
0.09 |
|
|
$ |
0.41 |
|
|
$ |
0.34 |
|
Diluted – as reported |
|
$ |
(0.63 |
) |
|
$ |
0.31 |
|
|
$ |
0.09 |
|
|
$ |
0.35 |
|
|
$ |
0.22 |
|
Diluted – pro forma |
|
$ |
(0.64 |
) |
|
$ |
0.39 |
|
|
$ |
0.09 |
|
|
$ |
0.39 |
|
|
$ |
0.33 |
|
The Company has provided a full valuation allowance associated with the tax benefits of the
adoption of SFAS 123R.
The Company sponsors three principal share-based incentive compensation programs. The
general terms of each arrangement, the method of estimating fair value for each arrangement and
2005 activity is reported below.
Stock option awards: Options to employees were granted with graded vesting in one-third increments
over three years, based on term of service. Fair value as calculated under Statement of Financial
Accounting Standards No. 123, “Accounting for Stock-Based Compensation”, is used to recognize
expense upon adoption of SFAS 123R. Fair values for each grant were estimated using a
Black-Scholes-Merton valuation model which utilized assumptions for stock price volatility,
estimated life based on historical option exercise patterns, and projected dividends. The Company
has not granted any stock options, other than grants to non-employee directors, since 2003. In the
2005 second quarter, the Company granted options to purchase 9,000 shares of Common Stock to
non-employee directors. Compensation expense related to stock option awards was $0.8 million for
the second quarter 2005 and $1.6 million for the six months ended June 30, 2005. Approximately
$1.1 million of unrecognized compensation expense related to unvested stock option awards will be
recognized, in declining amounts, through the first six months of 2006, when all existing grants
will have vested.
Nonvested stock awards: Awards of nonvested stock are granted with either performance and/or
service conditions. In certain grants, nonvested shares participate in cash dividends during the
restriction period. In other grants, dividends are paid in the form of additional shares of
nonvested stock, subject to the same vesting conditions and dividend treatment as the underlying
shares. Fair value is measured based on the stock price at the grant date, adjusted for
non-participating dividends, as applicable, based on the current dividend rate. In the first
quarter 2005, the Company granted 151,902 shares of nonvested stock with a grant date fair value
per share of $22.175, for a total grant date fair value of $3.4 million. Compensation expense
related to all nonvested stock awards was $0.6 million for the 2005 second quarter, and $1.3
million for the first six months of 2005. Compensation expense recognized in the prior year under
APB 25 for nonvested stock awards was $0.7 million and $1.1 million for the quarter and
year-to-date periods ended June 30, 2004. Approximately $4.8 million of unrecognized fair value
compensation expense relating to nonvested stock awards is expected to be recognized through 2007
based on estimates of attaining performance vesting criteria.
TSR plan awards: Awards under the TSR plans are granted at a target number of shares, and vest
based on the measured return of the Company’s stock price and dividend performance at the end of
three-year periods compared to the stock price and dividend performance of a group of industry
peers. The 2003-2005 and 2004-2006 TSR plans performance periods were in effect at the adoption of
SFAS 123R. In the first quarter 2005, the Company initiated a 2005-2007 TSR plan, with 166,749
shares as the target level award. The actual number of shares awarded may range from a minimum of
zero to a maximum of two times target, in the case of the 2003-2005 TSR plan award, or three times
target, in the case of the 2004-2006 and 2005-2007 TSR plans awards. Fair values for the TSR plans
awards were estimated using Monte Carlo simulations of historical stock price correlation,
projected dividend yields and other variables over three-year time horizons matching the TSR plans’
performance periods. Compensation
7
expense of $1.1 million was recognized in the second quarter 2005 for the fair value of TSR plan
awards, compared to $8.2 million recognized in the second quarter 2004 under APB 25. For the
year-to-date periods ended June 30, 2005 and 2004, compensation expense related to TSR plan awards
was $2.3 million and $9.0 million, respectively.
The estimated fair value of each TSR plan award, including the projected shares to be awarded,
and compensation expense to be recognized subsequent to the adoption of SFAS 123R for TSR plan
awards was as follows:
In millions, except for shares:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
TSR |
|
June 30, 2005 |
|
|
|
|
|
|
TSR Award |
|
Award |
|
Unrecognized |
|
Minimum |
|
Target |
|
Maximum |
Grant |
|
Fair Value |
|
Compensation |
|
Shares |
|
Shares |
|
Shares |
2003-2005 |
|
$ |
3.4 |
|
|
$ |
0.6 |
|
|
|
0 |
|
|
|
538,777 |
|
|
|
1,077,554 |
|
2004-2006 |
|
$ |
4.6 |
|
|
$ |
2.3 |
|
|
|
0 |
|
|
|
347,042 |
|
|
|
1,041,126 |
|
2005-2007 |
|
$ |
4.9 |
|
|
$ |
4.1 |
|
|
|
0 |
|
|
|
166,749 |
|
|
|
500,247 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
|
|
|
$ |
7.0 |
|
|
|
0 |
|
|
|
1,052,568 |
|
|
|
2,618,927 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Awards earned under share-based incentive compensation programs will be first paid with shares held
in treasury with any additional required share payments made by the issuance of shares.
Recent Accounting Pronouncement
In March 2005, the Financial Accounting Standards Board issued FASB Interpretation No. 47,
“Accounting for Contingent Asset Retirement Obligations” (“FIN 47”), an interpretation of FASB
Statement No. 143, “Asset Retirement Obligations” (“SFAS 143”). FIN 47 clarifies that the term
“conditional asset retirement obligation” as used in SFAS 143 refers to a legal obligation to
perform an asset retirement activity in which the timing and (or) method of settlement are
conditional on a future event that may or may not be within the control of the entity. An entity
is required to recognize a liability for the fair value of a conditional asset retirement
obligation if the fair value of the liability can be reasonably estimated, even if conditional on a
future event. FIN 47 is effective no later than the end of fiscal years ending after December 15,
2005, or ATI’s fiscal year ending December 31, 2005. For existing contingent asset retirement
obligations which are determined to be recognizable under FIN 47, the effect of applying FIN 47
would be recognized as a cumulative effect of a change in accounting principle. The Company is
evaluating the status of its conditional asset retirement obligations, and has not determined
whether sufficient information exists with regard to the timing and method of settlement to
reasonably estimate the obligations.
Note 2. Acquisitions
On April 5, 2005, ATI acquired U.K.-based Garryson Limited (“Garryson”), a leading producer of
tungsten carbide burrs, rotary tooling and specialty abrasive wheels and discs, from Elliott
Industries Limited for approximately $18 million in cash. Garryson had sales of over $30 million in
2004. The transaction was accounted for as a purchase business combination. The acquired
operations were integrated into the Company’s Metalworking Products operation, which is part of the
Company’s Engineered Products business segment. Under the terms of the purchase agreement, the
final purchase price is subject to adjustment based on the net working capital acquired.
8
The following is a summary of the preliminary purchase price allocation of the assets acquired and
liabilities assumed or recognized in conjunction with the acquisition based upon their estimated
fair market values.
|
|
|
|
|
|
|
Allocated Purchase Price |
|
|
(in millions) |
Acquired assets: |
|
|
|
|
Cash |
|
$ |
0.2 |
|
Accounts receivable |
|
|
4.8 |
|
Inventory |
|
|
6.2 |
|
Other current assets |
|
|
0.2 |
|
Deferred tax assets |
|
|
12.7 |
|
Property, plant and equipment |
|
|
0.4 |
|
|
|
|
|
|
Total assets |
|
|
24.5 |
|
|
|
|
|
|
Assumed liabilities: |
|
|
|
|
Accounts payable |
|
|
2.7 |
|
Accrued current liabilities |
|
|
1.6 |
|
Other long-term liabilities |
|
|
1.9 |
|
|
|
|
|
|
Total liabilities |
|
|
6.2 |
|
|
|
|
|
|
|
|
|
|
|
Purchase price — net assets acquired |
|
$ |
18.3 |
|
|
|
|
|
|
The fair value of the Garryson net assets acquired is in excess of the purchase price. In
accordance with Statement of Financial Accounting Standards No. 141, “Business Combinations” (“SFAS
141”), the excess of fair value over the purchase price represents negative goodwill, which has
been allocated as a pro rata reduction to the amounts that would otherwise have been assigned to
the acquired noncurrent assets, principally property, plant and equipment. The Company expects to
finalize the purchase price allocation in 2005 upon adjustments for the net working capital
acquired.
On June 1, 2004, a subsidiary of the Company acquired substantially all of the assets of J&L
Specialty Steel, LLC (“J&L”), a producer of flat-rolled stainless steel products with operations in
Midland, Pennsylvania and Louisville, Ohio, for $67.7 million in total consideration, including the
assumption of certain current liabilities, and which is subject to final adjustment. The acquired
operations were integrated into the Allegheny Ludlum operation, which is part of the Company’s
Flat-Rolled Products business segment. The purchase price included payment of $7.5 million at
closing, the issuance to the seller of a non-interest bearing $7.5 million promissory note that
matured, and was paid, on June 1, 2005, and the issuance to the seller of a promissory note in the
principal amount of $52.7 million, which is secured by the J&L property, plant and equipment
acquired, and which is subject to adjustment on the terms set forth in the asset purchase agreement
and has a final maturity of July 1, 2011. The purchase price is expected to be finalized in 2005,
pending agreement between buyer and seller regarding certain working capital adjustments.
Note 3. Inventories
Inventories at June 30, 2005 and December 31, 2004 were as follows (in millions):
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
December 31, |
|
|
2005 |
|
2004 |
Raw materials and supplies |
|
$ |
106.7 |
|
|
$ |
70.8 |
|
Work-in-process |
|
|
651.7 |
|
|
|
573.6 |
|
Finished goods |
|
|
133.5 |
|
|
|
99.1 |
|
|
|
|
|
|
|
|
|
|
Total inventories at current cost |
|
|
891.9 |
|
|
|
743.5 |
|
Less allowances to reduce current cost
values to LIFO basis |
|
|
(256.0 |
) |
|
|
(223.9 |
) |
Progress payments |
|
|
(7.2 |
) |
|
|
(6.6 |
) |
|
|
|
|
|
|
|
|
|
Total inventories, net |
|
$ |
628.7 |
|
|
$ |
513.0 |
|
|
|
|
|
|
|
|
|
|
9
Inventories are stated at the lower of cost (last-in, first-out (“LIFO”), first-in, first-out
(“FIFO”), and average cost methods) or market, less progress payments. Most of the Company’s
inventory is valued utilizing the LIFO costing methodology. Inventory of the Company’s non-U.S.
operations is valued using average cost or FIFO methods. Cost of sales expense was $26.3 million
higher for the 2005 second quarter and $32.0 million higher for the 2005 first six months than
would have been recognized if FIFO, rather than LIFO, methodology were utilized to value inventory.
Cost of sales expense was $26.1 million higher for the 2004 second quarter and $74.2 million
higher for the 2004 first six months than would have been recognized if FIFO, rather than LIFO,
methodology were utilized to value inventory.
Note 4. Supplemental Financial Statement Information
Property, plant and equipment at June 30, 2005 and December 31, 2004 were as follows (in
millions):
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
December 31, |
|
|
2005 |
|
2004 |
Land |
|
$ |
23.8 |
|
|
$ |
24.1 |
|
Buildings |
|
|
230.0 |
|
|
|
231.4 |
|
Equipment and leasehold improvements |
|
|
1,544.3 |
|
|
|
1,562.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
1,798.1 |
|
|
|
1,817.9 |
|
Accumulated depreciation and amortization |
|
|
(1,096.7 |
) |
|
|
(1,099.6 |
) |
|
|
|
|
|
|
|
|
|
Total property, plant and equipment, net |
|
$ |
701.4 |
|
|
$ |
718.3 |
|
|
|
|
|
|
|
|
|
|
Reserves for restructuring charges recorded in prior years involving future payments were
approximately $5 million at June 30, 2005 and $6 million at December 31, 2004. The reduction in
reserves resulted from cash payments to meet severance and lease payment obligations.
Note 5. Debt
Debt at June 30, 2005 and December 31, 2004 was as follows (in millions):
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
December 31, |
|
|
2005 |
|
2004 |
Allegheny Technologies $300 million 8.375% Notes
due 2011, net (a) |
|
$ |
307.9 |
|
|
$ |
308.4 |
|
Allegheny Ludlum 6.95% debentures, due 2025 |
|
|
150.0 |
|
|
|
150.0 |
|
Promissory notes for J&L asset acquisition |
|
|
52.7 |
|
|
|
59.5 |
|
Domestic Bank Group $325 million secured credit
agreement |
|
|
— |
|
|
|
— |
|
Foreign credit agreements |
|
|
33.7 |
|
|
|
38.6 |
|
Industrial revenue bonds, due through 2016 |
|
|
12.6 |
|
|
|
12.8 |
|
Capitalized leases and other |
|
|
11.4 |
|
|
|
13.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
568.3 |
|
|
|
582.7 |
|
Short-term debt and current portion of long-term debt |
|
|
(20.2 |
) |
|
|
(29.4 |
) |
|
|
|
|
|
|
|
|
|
Total long-term debt |
|
$ |
548.1 |
|
|
$ |
553.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
(a) |
|
Includes fair value adjustments for settled interest rate swap contracts of $13.0
million at June 30, 2005 and $13.7 million at December 31, 2004. |
The Company has a $325 million senior secured domestic revolving credit facility (“the
facility”), which is secured by all accounts receivable and inventory of its U.S. operations, and
includes capacity for up to $175 million in letters of credit. As of June 30, 2005, there had been
no borrowings made under the domestic credit facilities, although a portion of the facility is used
to support approximately $127 million in letters of credit.
On August 4, 2005, the Company amended the facility to (1) extend the facility term to August
2010 from its current maturity date of June 2007, (2) enable ATI to execute various corporate
actions without the prior consent of the lending group, so long as, after giving effect to such
corporate action, the Company maintains a minimum undrawn availability (as described in the
facility) of $75 million, (3) reduce the borrowing costs under the facility,
10
and
(4) incorporate a feature that would permit ATI to increase the size of the facility, assuming
the Company had sufficient collateral, by up to $150 million. Under the amended facility,
corporate actions which may be undertaken without the prior consent of the lending group, as long
as the undrawn availability as described in the facility exceeds $75 million, include capital
expenditures, acquisitions, sales of assets, dividends, investments
in, or loans to corporations, partnerships, joint ventures and
subsidiaries, issuance of unsecured
indebtedness, leases, and prepayments of indebtedness. If undrawn availability were to decline
below $75 million, such corporate actions would be subject to limitations as set forth in the
amended facility. The amended facility contains a financial covenant, which is not measured unless
the Company’s undrawn availability is less than $75 million. This financial covenant, when
measured, requires ATI to prospectively maintain a ratio of consolidated earnings before interest,
taxes, depreciation and amortization (“EBITDA”) to fixed charges of at least 1.0 to 1.0 from the
date the covenant is measured. EBITDA is adjusted for non-cash items such as income/loss on
investments accounted for under the equity method of accounting, non-cash pension expense/income,
and that portion of retiree medical and life insurance expenses paid from the Company’s VEBA
trusts. EBITDA is reduced by capital expenditures and cash taxes paid, and increased for cash tax
refunds. Fixed charges include gross interest expense, dividends paid and scheduled debt payments.
ATI’s ability to borrow under the amended secured credit facility in the future could be adversely
affected if the Company fails to maintain the applicable covenants under the agreement governing
the facility.
Note 6. Per Share Information
The following table sets forth the computation of basic and diluted net income (loss) per
common share (in millions, except share and per share amounts):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Six Months Ended |
|
|
June 30, |
|
June 30, |
|
|
2005 |
|
2004 |
|
2005 |
|
2004 |
Numerator for basic and diluted net income (loss)
per common share — net income (loss) |
|
$ |
91.7 |
|
|
$ |
26.6 |
|
|
$ |
152.7 |
|
|
$ |
(23.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator for basic net income (loss) per
common share-weighted average shares |
|
|
95.8 |
|
|
|
80.6 |
|
|
|
95.6 |
|
|
|
80.5 |
|
Effect of dilutive securities: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Option equivalents |
|
|
1.8 |
|
|
|
1.4 |
|
|
|
1.8 |
|
|
|
–– |
|
Contingently issuable shares |
|
|
2.7 |
|
|
|
2.6 |
|
|
|
2.7 |
|
|
|
–– |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Denominator for diluted net income (loss) per
common share – adjusted weighted
average shares and assumed conversions |
|
|
100.3 |
|
|
|
84.6 |
|
|
|
100.1 |
|
|
|
80.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Basic net income (loss) per common share |
|
$ |
0.96 |
|
|
$ |
0.33 |
|
|
$ |
1.60 |
|
|
$ |
(0.30 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Diluted net income (loss) per common share |
|
$ |
0.91 |
|
|
$ |
0.31 |
|
|
$ |
1.53 |
|
|
$ |
(0.30 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
For the quarter ended June 30, 2005 and 2004, weighted average shares issuable upon the
exercise of stock options which were antidilutive, and thus not included in the calculation, were
0.4 and 2.4 million, respectively. For the six months ended June 30, 2005 and 2004, antidilutive
shares were 0.4 million and 6.8 million, respectively.
11
Note 7. Comprehensive Income (Loss)
The components of comprehensive income (loss), net of tax, were as follows (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Six Months Ended |
|
|
June 30, |
|
June 30, |
|
|
2005 |
|
2004 |
|
2005 |
|
2004 |
Net income (loss) |
|
$ |
91.7 |
|
|
$ |
26.6 |
|
|
$ |
152.7 |
|
|
$ |
(23.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Foreign currency translation gain (loss) |
|
|
(8.6 |
) |
|
|
(14.4 |
) |
|
|
(8.2 |
) |
|
|
5.1 |
|
Unrealized gains (losses) on energy, raw material
and currency hedges, net of tax |
|
|
(4.7 |
) |
|
|
4.4 |
|
|
|
13.8 |
|
|
|
(3.5 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(13.3 |
) |
|
|
(10.0 |
) |
|
|
5.6 |
|
|
|
1.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Comprehensive income (loss) |
|
$ |
78.4 |
|
|
$ |
16.6 |
|
|
$ |
158.3 |
|
|
$ |
(22.2 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Note 8. Income Taxes
The three months and six months ended June 2005 include a provision for income taxes of $3.0
million and $5.3 million respectively, which is principally related to foreign and state income
taxes. No income tax provision or benefit was recognized in the 2004 comparable periods. Results
of operations for the 2005 and 2004 periods do not include any significant U.S. Federal income tax
provision or benefit for current or deferred taxes primarily as a result of the continuing
uncertainty regarding full utilization of the Company’s net deferred tax asset, including available
net operating loss carryforwards. The Company is required to maintain a valuation allowance for
the majority of its deferred tax assets, in accordance with Statement of Financial Accounting
Standards No. 109, “Accounting for Income Taxes”, until a realization event occurs to support
reversal of all, or a portion of, the allowance.
Note 9. Pension Plans and Other Postretirement Benefits
The Company has defined benefit pension plans and defined contribution plans covering
substantially all employees. Benefits under the defined benefit pension plans are generally based
on years of service and/or final average pay. The Company funds the U.S. pension plans in
accordance with the Employee Retirement Income Security Act of 1974, as amended, and the Internal
Revenue Code.
The Company also sponsors several postretirement plans covering certain salaried and hourly
employees. The plans provide health care and life insurance benefits for eligible retirees. In
certain plans, Company contributions towards premiums are capped based on the cost as of a certain
date, thereby creating a defined contribution. For the non-collectively bargained plans, the
Company maintains the right to amend or terminate the plans at its discretion.
In the 2004 second quarter, in conjunction with a new labor agreement at ATI’s Allegheny
Ludlum operation, a $25.4 million charge for pension termination benefits was recognized for early
retirement incentive payments under a Transition Assistance Program (“TAP”). The TAP incentive is
being paid from the Company’s pension fund through 2006 to 650 employees. The 2004 labor agreement
also included a cap on the Company’s future retiree medical benefit costs.
Also in the 2004 second quarter, the Company modified retiree medical benefits for certain
non-collectively bargained employees to cap the Company’s cost of benefits, beginning in 2005, and
then eliminate the benefits in 2010. As a result of these actions, a $71.5 million curtailment and
settlement gain was recognized in the 2004 second quarter, comprised of a $72.0 million one-time
reduction of postretirement benefit expense, net of a $0.5 million charge to pension expense.
The other postretirement benefits obligation, and postretirement benefits expense recognized
through June 30, 2005 includes the expected favorable impact of the Medicare Prescription Drug,
Improvement and Modernization Act, which was enacted on December 8, 2003. The Act provides for a
Federal subsidy, with tax-free payments commencing in 2006, to sponsors of retiree health care
benefits plans that provide a benefit that is at least actuarially equivalent to the benefit
established by the law. In January 2005, the U.S. Federal government issued final regulations which
clarify how the Act is to be implemented. Based upon these regulations, it is expected that the
federal subsidy included in the law will result in a reduction in the other postretirement benefits
obligation of
12
approximately $70 million. This reduction will be recognized in the financial
statements over a number of years as an actuarial experience gain.
For the three months and six months ended June 30, 2005 and 2004, the components of pension
expense for the Company’s defined benefit plans and components of postretirement benefit expense
included the following (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Six Months Ended |
|
|
June 30, |
|
June 30, |
|
|
2005 |
|
2004 |
|
2005 |
|
2004 |
Pension Benefits: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost — benefits earned during the year |
|
$ |
7.0 |
|
|
$ |
7.0 |
|
|
$ |
14.0 |
|
|
$ |
14.5 |
|
Interest cost on benefits earned in prior years |
|
|
31.2 |
|
|
|
31.7 |
|
|
|
62.6 |
|
|
|
63.0 |
|
Expected return on plan assets |
|
|
(38.4 |
) |
|
|
(36.9 |
) |
|
|
(76.8 |
) |
|
|
(73.7 |
) |
Amortization of prior service cost |
|
|
5.4 |
|
|
|
6.3 |
|
|
|
10.8 |
|
|
|
12.6 |
|
Amortization of net actuarial loss |
|
|
10.5 |
|
|
|
10.7 |
|
|
|
21.0 |
|
|
|
21.4 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
15.7 |
|
|
|
18.8 |
|
|
|
31.6 |
|
|
|
37.8 |
|
Termination benefits |
|
|
— |
|
|
|
25.4 |
|
|
|
— |
|
|
|
25.4 |
|
Plan design change |
|
|
— |
|
|
|
0.5 |
|
|
|
— |
|
|
|
0.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total pension expense |
|
$ |
15.7 |
|
|
$ |
44.7 |
|
|
$ |
31.6 |
|
|
$ |
63.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Six Months Ended |
|
|
June 30, |
|
June 30, |
|
|
2005 |
|
2004 |
|
2005 |
|
2004 |
Other Postretirement Benefits: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Service cost — benefits earned during the year |
|
$ |
0.8 |
|
|
$ |
1.5 |
|
|
$ |
1.6 |
|
|
$ |
3.7 |
|
Interest cost on benefits earned in prior years |
|
|
8.1 |
|
|
|
13.2 |
|
|
|
16.2 |
|
|
|
27.1 |
|
Expected return on plan assets |
|
|
(2.0 |
) |
|
|
(2.2 |
) |
|
|
(4.0 |
) |
|
|
(4.4 |
) |
Amortization of prior service cost |
|
|
(6.6 |
) |
|
|
(4.5 |
) |
|
|
(13.2 |
) |
|
|
(4.5 |
) |
Amortization of net actuarial loss |
|
|
4.0 |
|
|
|
7.2 |
|
|
|
8.0 |
|
|
|
10.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
4.3 |
|
|
|
15.2 |
|
|
|
8.6 |
|
|
|
32.2 |
|
Curtailment and settlement gain |
|
|
— |
|
|
|
(72.0 |
) |
|
|
— |
|
|
|
(72.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total postretirement benefit (income) expense |
|
$ |
4.3 |
|
|
$ |
(56.8 |
) |
|
$ |
8.6 |
|
|
$ |
(39.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total retirement benefit (income) expense |
|
$ |
20.0 |
|
|
$ |
(12.1 |
) |
|
$ |
40.2 |
|
|
$ |
23.9 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
13
Note 10. Business Segments
Following is certain financial information with respect to the Company’s business segments for
the periods indicated (in millions):
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Six Months Ended |
|
|
June 30, |
|
June 30, |
|
|
2005 |
|
2004 |
|
2005 |
|
2004 |
Total sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Flat-Rolled Products |
|
$ |
509.1 |
|
|
$ |
381.2 |
|
|
$ |
1,039.3 |
|
|
$ |
713.2 |
|
High Performance Metals |
|
|
324.3 |
|
|
|
207.7 |
|
|
|
603.5 |
|
|
|
401.4 |
|
Engineered Products |
|
|
103.8 |
|
|
|
81.2 |
|
|
|
200.9 |
|
|
|
153.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
937.2 |
|
|
|
670.1 |
|
|
|
1,843.7 |
|
|
|
1,267.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Intersegment sales: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Flat-Rolled Products |
|
|
7.3 |
|
|
|
2.0 |
|
|
|
12.6 |
|
|
|
4.4 |
|
High Performance Metals |
|
|
22.7 |
|
|
|
15.2 |
|
|
|
39.2 |
|
|
|
30.2 |
|
Engineered Products |
|
|
3.0 |
|
|
|
6.4 |
|
|
|
8.1 |
|
|
|
8.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
33.0 |
|
|
|
23.6 |
|
|
|
59.9 |
|
|
|
43.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Sales to external customers: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Flat-Rolled Products |
|
|
501.8 |
|
|
|
379.2 |
|
|
|
1,026.7 |
|
|
|
708.8 |
|
High Performance Metals |
|
|
301.6 |
|
|
|
192.5 |
|
|
|
564.3 |
|
|
|
371.2 |
|
Engineered Products |
|
|
100.8 |
|
|
|
74.8 |
|
|
|
192.8 |
|
|
|
144.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
$ |
904.2 |
|
|
$ |
646.5 |
|
|
$ |
1,783.8 |
|
|
$ |
1,224.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Operating profit: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Flat-Rolled Products |
|
$ |
53.4 |
|
|
$ |
20.0 |
|
|
$ |
92.6 |
|
|
$ |
9.0 |
|
High Performance Metals |
|
|
76.6 |
|
|
|
12.6 |
|
|
|
140.1 |
|
|
|
20.4 |
|
Engineered Products |
|
|
11.8 |
|
|
|
5.5 |
|
|
|
23.0 |
|
|
|
9.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total operating profit |
|
|
141.8 |
|
|
|
38.1 |
|
|
|
255.7 |
|
|
|
38.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Corporate expenses |
|
|
(11.6 |
) |
|
|
(8.9 |
) |
|
|
(21.9 |
) |
|
|
(14.5 |
) |
Interest expense, net |
|
|
(10.6 |
) |
|
|
(7.8 |
) |
|
|
(21.0 |
) |
|
|
(16.0 |
) |
Curtailment gain, net of restructuring costs |
|
|
— |
|
|
|
40.4 |
|
|
|
— |
|
|
|
40.4 |
|
Other expenses, net of gains on asset sales |
|
|
(4.9 |
) |
|
|
(1.2 |
) |
|
|
(14.6 |
) |
|
|
(2.4 |
) |
Retirement benefit expense |
|
|
(20.0 |
) |
|
|
(34.0 |
) |
|
|
(40.2 |
) |
|
|
(70.0 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Income (loss) before income taxes |
|
$ |
94.7 |
|
|
$ |
26.6 |
|
|
$ |
158.0 |
|
|
$ |
(23.8 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
The curtailment gain recognized in the second quarter of 2004, net of restructuring costs, of
$40.4 million, includes a $71.5 million curtailment and settlement gain, a $25.4 million pension
termination benefit charge, and $5.7 million for restructuring charges.
Retirement benefit expense represents pension expense and other postretirement benefit
expenses, excluding the $71.5 million curtailment and settlement gain and the $25.4 million pension
termination benefit charge recognized in 2004. Operating profit with respect to the Company’s
business segments excludes any retirement benefit expense.
Other expenses, net of gains on asset sales for the first six months of 2005 includes
litigation expense of $5.3 million, recorded in first quarter
2005 results, relating to an unfavorable court judgment issued in April 2005,
concerning a commercial dispute with a raw materials supplier.
Note 11. Financial Information for Subsidiary and Guarantor Parent
The payment obligations under the $150 million 6.95% debentures due 2025 issued by Allegheny
Ludlum Corporation (the “Subsidiary”) are fully and unconditionally guaranteed by Allegheny
Technologies Incorporated (the “Guarantor Parent”). In accordance with positions established by
the Securities and Exchange Commission, the financial information in this Note 11 sets forth
separately financial information with respect to the Subsidiary, the non-guarantor subsidiaries and
the Guarantor Parent. The principal elimination entries eliminate investments in
14
subsidiaries and certain intercompany balances and transactions. Investments in subsidiaries, which are eliminated
in consolidation, are included in other assets on the balance sheets.
In 1996, the defined benefit pension plans of the Subsidiary were merged with the defined
benefit pension plans of Teledyne, Inc. and Allegheny Technologies became the plan sponsor. As a
result, the balance sheets presented for the Subsidiary and the non-guarantor subsidiaries do not
include the Allegheny Technologies deferred pension asset, pension liabilities or the related
deferred taxes. The pension assets, liabilities and the related deferred taxes and pension income
or expense are recognized by the Guarantor Parent. Management and royalty fees charged to the
Subsidiary and to the non-guarantor subsidiaries by the Guarantor Parent have been excluded solely
for purposes of this presentation.
Allegheny Technologies Incorporated
Financial Information for Subsidiary and Guarantor Parent
Balance Sheets
June 30, 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
0.1 |
|
|
$ |
153.6 |
|
|
$ |
99.5 |
|
|
$ |
— |
|
|
$ |
253.2 |
|
Accounts receivable, net |
|
|
0.2 |
|
|
|
183.5 |
|
|
|
251.7 |
|
|
|
— |
|
|
|
435.4 |
|
Inventories, net |
|
|
— |
|
|
|
275.4 |
|
|
|
353.3 |
|
|
|
— |
|
|
|
628.7 |
|
Prepaid expenses and other current
assets |
|
|
0.3 |
|
|
|
5.0 |
|
|
|
29.3 |
|
|
|
— |
|
|
|
34.6 |
|
|
|
|
Total current assets |
|
|
0.6 |
|
|
|
617.5 |
|
|
|
733.8 |
|
|
|
— |
|
|
|
1,351.9 |
|
Property, plant and equipment, net |
|
|
— |
|
|
|
326.8 |
|
|
|
374.6 |
|
|
|
— |
|
|
|
701.4 |
|
Cost in excess of net assets acquired |
|
|
— |
|
|
|
112.1 |
|
|
|
91.8 |
|
|
|
— |
|
|
|
203.9 |
|
Deferred pension asset |
|
|
122.3 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
122.3 |
|
Deferred income taxes |
|
|
61.6 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
61.6 |
|
Investments in subsidiaries and
other assets |
|
|
1,665.6 |
|
|
|
497.7 |
|
|
|
550.7 |
|
|
|
(2,649.8 |
) |
|
|
64.2 |
|
|
|
|
Total assets |
|
$ |
1,850.1 |
|
|
$ |
1,554.1 |
|
|
$ |
1,750.9 |
|
|
$ |
(2,649.8 |
) |
|
$ |
2,505.3 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities and stockholders’ equity: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
2.2 |
|
|
$ |
131.9 |
|
|
$ |
142.9 |
|
|
$ |
— |
|
|
$ |
277.0 |
|
Accrued liabilities |
|
|
652.5 |
|
|
|
64.0 |
|
|
|
260.0 |
|
|
|
(772.9 |
) |
|
|
203.6 |
|
Short-term debt and current portion
of long-term debt |
|
|
— |
|
|
|
— |
|
|
|
20.2 |
|
|
|
— |
|
|
|
20.2 |
|
|
|
|
Total current liabilities |
|
|
654.7 |
|
|
|
195.9 |
|
|
|
423.1 |
|
|
|
(772.9 |
) |
|
|
500.8 |
|
Long-term debt |
|
|
307.9 |
|
|
|
405.3 |
|
|
|
34.9 |
|
|
|
(200.0 |
) |
|
|
548.1 |
|
Accrued postretirement benefits |
|
|
— |
|
|
|
263.9 |
|
|
|
205.0 |
|
|
|
— |
|
|
|
468.9 |
|
Pension liabilities |
|
|
269.9 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
269.9 |
|
Other long-term liabilities |
|
|
14.7 |
|
|
|
26.4 |
|
|
|
73.6 |
|
|
|
— |
|
|
|
114.7 |
|
|
|
|
Total liabilities |
|
|
1,247.2 |
|
|
|
891.5 |
|
|
|
736.6 |
|
|
|
(972.9 |
) |
|
|
1,902.4 |
|
|
|
|
Total stockholders’ equity |
|
|
602.9 |
|
|
|
662.6 |
|
|
|
1,014.3 |
|
|
|
(1,676.9 |
) |
|
|
602.9 |
|
|
|
|
Total liabilities and stockholders’
equity |
|
$ |
1,850.1 |
|
|
$ |
1,554.1 |
|
|
$ |
1,750.9 |
|
|
$ |
(2,649.8 |
) |
|
$ |
2,505.3 |
|
|
|
|
15
Note 11. CONTINUED
Allegheny Technologies Incorporated
Financial Information for Subsidiary and Guarantor Parent
Statements of Operations
For the six months ended June 30, 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Sales |
|
$ |
— |
|
|
$ |
958.4 |
|
|
$ |
825.4 |
|
|
$ |
— |
|
|
$ |
1,783.8 |
|
Cost of sales |
|
|
27.3 |
|
|
|
862.1 |
|
|
|
581.4 |
|
|
|
— |
|
|
|
1,470.8 |
|
Selling and administrative expenses |
|
|
42.3 |
|
|
|
17.4 |
|
|
|
72.5 |
|
|
|
— |
|
|
|
132.2 |
|
Curtailment gain, net of
restructuring costs |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
Interest expense, net |
|
|
(14.7 |
) |
|
|
(5.0 |
) |
|
|
(1.3 |
) |
|
|
— |
|
|
|
(21.0 |
) |
Other income (expense) including
equity in income of
unconsolidated subsidiaries |
|
|
242.3 |
|
|
|
2.6 |
|
|
|
0.8 |
|
|
|
(247.5 |
) |
|
|
(1.8 |
) |
|
|
|
Income before income tax provision |
|
|
158.0 |
|
|
|
76.5 |
|
|
|
171.0 |
|
|
|
(247.5 |
) |
|
|
158.0 |
|
Income tax provision |
|
|
5.3 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
5.3 |
|
|
|
|
Net income |
|
$ |
152.7 |
|
|
$ |
76.5 |
|
|
$ |
171.0 |
|
|
$ |
(247.5 |
) |
|
$ |
152.7 |
|
|
|
|
Condensed Statements of Cash Flows
For the six months ended June 30, 2005
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Cash flows provided by
(used in) operating
activities |
|
$ |
38.9 |
|
|
$ |
(17.8 |
) |
|
$ |
62.1 |
|
|
$ |
(23.4 |
) |
|
$ |
59.8 |
|
Cash flows provided by
(used in) investing
activities |
|
|
(33.8 |
) |
|
|
(7.6 |
) |
|
|
(41.7 |
) |
|
|
44.4 |
|
|
|
(38.7 |
) |
Cash flows provided by
(used in) financing
activities |
|
|
(5.2 |
) |
|
|
2.9 |
|
|
|
4.6 |
|
|
|
(21.0 |
) |
|
|
(18.7 |
) |
|
|
|
Increase (decrease) in cash
and cash equivalents |
|
$ |
(0.1 |
) |
|
$ |
(22.5 |
) |
|
$ |
25.0 |
|
|
$ |
— |
|
|
$ |
2.4 |
|
|
|
|
16
Note 11. CONTINUED
Allegheny Technologies Incorporated
Financial Information for Subsidiary and Guarantor Parent
Balance Sheets
December 31, 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Assets: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Cash and cash equivalents |
|
$ |
0.2 |
|
|
$ |
176.1 |
|
|
$ |
74.5 |
|
|
$ |
— |
|
|
$ |
250.8 |
|
Accounts receivable, net |
|
|
0.3 |
|
|
|
169.7 |
|
|
|
187.9 |
|
|
|
— |
|
|
|
357.9 |
|
Inventories, net |
|
|
— |
|
|
|
266.8 |
|
|
|
246.2 |
|
|
|
— |
|
|
|
513.0 |
|
Prepaid expenses, and other current
assets |
|
|
0.1 |
|
|
|
8.4 |
|
|
|
30.0 |
|
|
|
— |
|
|
|
38.5 |
|
|
|
|
Total current assets |
|
|
0.6 |
|
|
|
621.0 |
|
|
|
538.6 |
|
|
|
— |
|
|
|
1,160.2 |
|
Property, plant and equipment, net |
|
|
— |
|
|
|
336.5 |
|
|
|
381.8 |
|
|
|
— |
|
|
|
718.3 |
|
Cost in excess of net assets acquired |
|
|
— |
|
|
|
112.1 |
|
|
|
93.2 |
|
|
|
— |
|
|
|
205.3 |
|
Deferred pension asset |
|
|
122.3 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
122.3 |
|
Deferred income taxes |
|
|
53.0 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
53.0 |
|
Investment in subsidiaries and other
assets |
|
|
1,378.6 |
|
|
|
432.4 |
|
|
|
544.7 |
|
|
|
(2,299.1 |
) |
|
|
56.6 |
|
|
|
|
Total assets |
|
$ |
1,554.5 |
|
|
$ |
1,502.0 |
|
|
$ |
1,558.3 |
|
|
$ |
(2,299.1 |
) |
|
$ |
2,315.7 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Liabilities and stockholders’ equity: |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Accounts payable |
|
$ |
3.9 |
|
|
$ |
164.2 |
|
|
$ |
103.1 |
|
|
$ |
— |
|
|
$ |
271.2 |
|
Accrued liabilities |
|
|
547.6 |
|
|
|
63.2 |
|
|
|
283.6 |
|
|
|
(702.2 |
) |
|
|
192.2 |
|
Short-term debt and current portion of
long-term debt |
|
|
— |
|
|
|
7.5 |
|
|
|
21.9 |
|
|
|
— |
|
|
|
29.4 |
|
|
|
|
Total current liabilities |
|
|
551.5 |
|
|
|
234.9 |
|
|
|
408.6 |
|
|
|
(702.2 |
) |
|
|
492.8 |
|
Long-term debt |
|
|
308.4 |
|
|
|
404.8 |
|
|
|
40.1 |
|
|
|
(200.0 |
) |
|
|
553.3 |
|
Accrued postretirement benefits |
|
|
— |
|
|
|
263.1 |
|
|
|
209.6 |
|
|
|
— |
|
|
|
472.7 |
|
Pension liabilities |
|
|
240.9 |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
240.9 |
|
Other long-term liabilities |
|
|
27.8 |
|
|
|
26.6 |
|
|
|
75.7 |
|
|
|
— |
|
|
|
130.1 |
|
|
|
|
Total liabilities |
|
|
1,128.6 |
|
|
|
929.4 |
|
|
|
734.0 |
|
|
|
(902.2 |
) |
|
|
1,889.8 |
|
|
|
|
Total stockholders’ equity |
|
|
425.9 |
|
|
|
572.6 |
|
|
|
824.3 |
|
|
|
(1,396.9 |
) |
|
|
425.9 |
|
|
|
|
Total liabilities and stockholders’ equity |
|
$ |
1,554.5 |
|
|
$ |
1,502.0 |
|
|
$ |
1,558.3 |
|
|
$ |
(2,299.1 |
) |
|
$ |
2,315.7 |
|
|
|
|
17
Note 11. CONTINUED
Allegheny Technologies Incorporated
Financial Information for Subsidiary and Guarantor Parent
Statements of Operations
For the six months ended June 30, 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Sales |
|
$ |
— |
|
|
$ |
648.6 |
|
|
$ |
575.7 |
|
|
$ |
— |
|
|
$ |
1,224.3 |
|
Cost of sales |
|
|
51.1 |
|
|
|
633.7 |
|
|
|
476.5 |
|
|
|
— |
|
|
|
1,161.3 |
|
Selling and administrative expenses |
|
|
47.7 |
|
|
|
11.4 |
|
|
|
52.4 |
|
|
|
— |
|
|
|
111.5 |
|
Curtailment gain, net of
restructuring costs |
|
|
— |
|
|
|
(40.4 |
) |
|
|
— |
|
|
|
— |
|
|
|
(40.4 |
) |
Interest expense, net |
|
|
(11.0 |
) |
|
|
(4.2 |
) |
|
|
(0.8 |
) |
|
|
— |
|
|
|
(16.0 |
) |
Other income (expense) including
equity in income of
unconsolidated
subsidiaries |
|
|
86.0 |
|
|
|
0.6 |
|
|
|
2.4 |
|
|
|
(88.7 |
) |
|
|
0.3 |
|
|
|
|
Income (loss) before income tax
provision (benefit) |
|
|
(23.8 |
) |
|
|
40.3 |
|
|
|
48.4 |
|
|
|
(88.7 |
) |
|
|
(23.8 |
) |
Income tax provision (benefit) |
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
— |
|
|
|
|
Net income (loss) |
|
$ |
(23.8 |
) |
|
$ |
40.3 |
|
|
$ |
48.4 |
|
|
$ |
(88.7 |
) |
|
$ |
(23.8 |
) |
|
|
|
Condensed Statements of Cash Flows
For the six months ended June 30, 2004
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Guarantor |
|
|
|
|
|
Non-guarantor |
|
|
|
|
(In millions) |
|
Parent |
|
Subsidiary |
|
Subsidiaries |
|
Eliminations |
|
Consolidated |
|
Cash flows provided by
(used in) operating
activities |
|
$ |
8.5 |
|
|
$ |
114.9 |
|
|
$ |
(39.9 |
) |
|
$ |
(61.9 |
) |
|
$ |
21.6 |
|
Cash flows provided by
(used in) investing
activities |
|
|
— |
|
|
|
(15.6 |
) |
|
|
(17.4 |
) |
|
|
1.3 |
|
|
|
(31.7 |
) |
Cash flows provided by
(used in) financing
activities |
|
|
(8.6 |
) |
|
|
(117.0 |
) |
|
|
59.5 |
|
|
|
60.6 |
|
|
|
(5.5 |
) |
|
|
|
Increase (decrease) in cash
and cash equivalents |
|
$ |
(0.1 |
) |
|
$ |
(17.7 |
) |
|
$ |
2.2 |
|
|
$ |
— |
|
|
$ |
(15.6 |
) |
|
|
|
18
Note 12. Commitments and Contingencies
The Company is subject to various domestic and international environmental laws and
regulations that govern the discharge of pollutants and disposal of wastes, and which may require
that it investigate and remediate the effects of the release or disposal of materials at sites
associated with past and present operations. The Company could incur substantial cleanup costs,
fines, and civil or criminal sanctions, third party property damage or personal injury claims as a
result of violations or liabilities under these laws or noncompliance with environmental permits
required at its facilities. The Company is currently involved in the investigation and remediation
of a number of its current and former sites, as well as third party sites.
Environmental liabilities are recorded when the Company’s liability is probable and the costs
are reasonably estimable. In many cases, however, the Company is not able to determine whether it
is liable or, if liability is probable, to reasonably estimate the loss or range of loss. Estimates
of the Company’s liability remain subject to additional uncertainties, including the nature and
extent of site contamination, available remediation alternatives, the extent of corrective actions
that may be required, and the number, participation, and financial condition of other potentially
responsible parties (“PRPs”). The Company expects that it will adjust its accruals to reflect new
information as appropriate. Future adjustments could have a material adverse effect on the
Company’s results of operations in a given period, but the Company cannot reliably predict the
amounts of such future adjustments.
Based on currently available information, the Company does not believe that there is a
reasonable possibility that a loss exceeding the amount already accrued for any of the sites with
which the Company is currently associated (either individually or in the aggregate) will be an
amount that would be material to a decision to buy or sell the Company’s securities. Future
developments, administrative actions or liabilities relating to environmental matters, however,
could have a material adverse effect on the Company’s financial condition or results of operations.
At June 30, 2005, the Company’s reserves for environmental remediation obligations totaled
approximately $26 million, of which approximately $10.5 million were included in other current
liabilities. The reserve includes estimated probable future costs of $9.3 million for federal
Superfund and comparable state-managed sites; $8.7 million for formerly owned or operated sites for
which the Company has remediation or indemnification obligations; $5.6 million for owned or
controlled sites at which Company operations have been discontinued; and $2.6 million for sites
utilized by the Company in its ongoing operations. The Company continues to evaluate whether it may
be able to recover a portion of future costs for environmental liabilities from third parties.
The timing of expenditures depends on a number of factors that vary by site. The Company
expects that it will expend present accruals over many years and that remediation of all sites with
which it has been identified will be completed within thirty years.
See Note 14. Commitments and Contingencies to the Company’s consolidated financial statements
in the Company’s Annual Report on Form 10-K for its fiscal year ended December 31, 2004 for a
discussion of legal proceedings affecting the Company. The following are updates to that
discussion.
In March 1995, Kaiser Aerospace & Electronics Corporation (“Kaiser”) filed a civil complaint
against Teledyne Industries, Inc. (now TDY Industries, Inc.) (“TDY”), a wholly-owned subsidiary of
the Company, and others in state court in Miami- Dade County, Florida. The complaint alleged that
TDY breached a Cooperation and Shareholder’s Agreement with Kaiser. TDY and Kaiser currently are
engaged in discovery. Kaiser seeks unspecified damages in an amount “to be determined at trial.”
The case is currently scheduled for mediation and potential trial in September 2005. While the
outcome of the litigation cannot be predicted, and the Company believes that the claims are not
meritorious, an adverse resolution of this matter could have a material adverse effect on the
Company’s results of operations and financial condition.
TDY has conducted an environmental assessment of portions of a facility in San Diego,
California that was formerly leased by one of the Company’s discontinued operations (“the San Diego
facility”) from the San Diego Unified Port District (“the Port District”), at the request of the
San Diego Regional Water Quality Control Board (“Regional Board”), and the Port District has
commenced a site-wide environmental investigation. In October 2004, the Regional Board issued an
order directing that TDY investigate contamination at the site and conduct a clean up if necessary.
The Regional Board amended the order in May 2005. TDY appealed the order, which has been held in
abeyance pending the outcome of the Company’s additional investigation directed primarily at
neighboring properties. TDY is currently complying with the amended order. While the outcome of
these environmental matters
19
cannot be predicted with certainty, and the Company believes that the claims against it are not meritorious, an adverse
resolution of the matters relating to the San Diego facility could have a material adverse affect
on the Company’s results of operations and financial condition.
In another matter related to the San Diego facility, the California Department of Toxic
Substances Control (“DTSC”) determined that the facility is subject to the hazardous waste facility
closure requirements of the California Code of Regulations. In June 2005, DTSC requested TDY to
submit a closure plan for two areas. TDY believes the areas have been evaluated in prior site
investigations and is preparing a closure plan.
TDY is continuing negotiations with the U.S. Environmental Protection Agency and the U.S.
Government in connection with the Li Tungsten Superfund Site in Glen Cove, New York. TDY is
seeking contribution from the other PRPs at the site. Based on information presently available,
the Company believes its reserves on this matter are adequate. An adverse resolution of this matter
could have a material adverse effect on the Company’s results of operations and financial
condition.
In April 2005, an unfavorable judgment of $5.3 million, including compensatory damages and
prejudgment interest, was issued against TDY in a case filed in the United States District Court
for the Northern District of Alabama relating to a disputed tantalum graded powder raw material
supply arrangement in late 2000. The supplier alleged that ATI Metalworking Products had failed to
purchase certain tantalum graded powder under a supply contract, and TDY defended on the basis that
the arrangement was a consignment with no purchase obligation. The Company is appealing the
decision.
A number of other lawsuits, claims and proceedings have been or may be asserted against the
Company relating to the conduct of its currently and formerly owned businesses, including those
pertaining to product liability, patent infringement, commercial, employment, employee benefits,
taxes, environmental and health and safety, and stockholder matters. While the outcome of
litigation cannot be predicted with certainty, and some of these lawsuits, claims or proceedings
may be determined adversely to the Company, management does not believe that the disposition of any
such pending matters is likely to have a material adverse effect on the Company’s financial
condition or liquidity, although the resolution in any reporting period of one or more of these
matters could have a material adverse effect on the Company’s results of operations for that
period.
Item 2. Management’s Discussion and Analysis of Financial Condition and Results of Operations
Overview
Allegheny Technologies Incorporated is one of the largest and most diversified producers of
specialty materials in the world. Unless the context requires otherwise, “we”, “our” and “us”
refer to Allegheny Technologies Incorporated and its subsidiaries.
Results of Operations
We operate in the following three business segments, which accounted for the following
percentages of total external sales for the first six months of 2005 and 2004:
|
|
|
|
|
|
|
|
|
|
|
2005 |
|
2004 |
Flat-Rolled Products |
|
|
57 |
% |
|
|
58 |
% |
High Performance Metals |
|
|
32 |
% |
|
|
30 |
% |
Engineered Products |
|
|
11 |
% |
|
|
12 |
% |
Sales for the second quarter 2005 were $904.2 million, up 40% compared to the second quarter
2004. Sales for the 2005 second quarter increased 32% in the Flat-Rolled Products segment, 57% in
the High Performance Metals segment, and 35% in the Engineered Products segment, compared to the
second quarter of 2004. For the first six months of 2005, sales increased 46% to $1,783.8 million
compared to same period of 2004. These revenue increases were the result of increased demand,
higher prices, and higher volume of products shipped, as well as the increased volume attributable
to the J&L asset acquisition in our Flat-Rolled Products segment in June 2004, and the Garryson
Limited acquisition in our Engineered Products segment in April 2005.
20
Operating profit for the second quarter 2005 increased to $141.8 million compared to $38.1
million for the same period of 2004 as a result of improved performance across all of our business
segments. Operating profit for the six months ended June 30, 2005 was $255.7 million, compared to
$38.7 million for the first six months of 2004. Operating performance in 2005 benefited from
strong demand, higher selling prices, ongoing cost reductions and capital investments, and from ATI
Business System manufacturing initiatives. Segment operating margins as a percentage of sales for
the three and six month periods ended June 2005 and 2004 were:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
Six Months Ended |
|
|
June 30, |
|
June 30, |
|
|
2005 |
|
2004 |
|
2005 |
|
2004 |
Flat-Rolled Products |
|
|
10.6 |
% |
|
|
5.3 |
% |
|
|
9.0 |
% |
|
|
1.3 |
% |
High Performance Metals |
|
|
25.4 |
% |
|
|
6.5 |
% |
|
|
24.8 |
% |
|
|
5.5 |
% |
Engineered Products |
|
|
11.7 |
% |
|
|
7.4 |
% |
|
|
11.9 |
% |
|
|
6.4 |
% |
Results for the second quarter 2005 included a LIFO inventory valuation reserve charge of
$26.3 million, due primarily to higher titanium scrap and tungsten raw material costs. For the
same 2004 period, the LIFO inventory valuation reserve charge was $26.1 million. Second quarter
2005 cost reductions, before the effects of inflation, totaled $37 million. For the six months
ended June 30, 2005, LIFO inventory valuation reserves increased $32.0 million, compared to $74.2
million in the first six months of 2004. Cost reductions, before the effects of inflation, for the
six months ended June 30, 2005 were $67.1 million.
Retirement benefit expense decreased to $20.0 million in the second quarter of 2005 compared
to $34.0 million in the second quarter of 2004, primarily as a result of actions taken in the
second quarter 2004 to control retiree medical costs and the favorable effect of the Medicare
prescription drug legislation. Second quarter 2005 results also include an income tax provision of
$3.0 million, primarily for foreign and state income taxes. No income tax provision or benefit was
recognized in 2004. Net income for the second quarter of 2005 was $91.7 million, or $0.91 per
share. Net income for the second quarter of 2004 was $26.6 million, or $0.31 per share, and
included a net gain of $40.4 million comprised of a $71.5 million curtailment and settlement gain
related to retiree medical benefit changes for certain salaried employees, net of pension
termination benefits of $25.4 million associated with Allegheny Ludlum’s new labor agreement, and
$5.7 million of other costs associated with the J&L asset acquisition.
Net income for the first six months of 2005 was $152.7 million, or $1.53 per share, compared
to a net loss of $23.8 million, or $0.30 per share, for the first six months of 2004. For the
first six months of 2005, results included an income tax provision of $5.3 million, primarily for
foreign and state income taxes. The results for the first six months of 2004 do not include an
income tax provision or benefit as a result of cumulative losses recorded in the 2001 through 2003
period.
We believe our second half 2005 earnings performance will be similar to the first half 2005
earnings performance. We expect demand in our High Performance Metals Products to remain robust.
We expect demand for our Engineered Products to remain very good. Overall, third quarter 2005
earnings are likely to be lower than the fourth quarter 2005 due primarily to normal seasonal
slowing in the Flat-Rolled Products segment. We expect to see reduced shipments of stainless
commodity products through most of the third quarter 2005 from continuing inventory management
actions throughout the supply chain. We are taking action in our flat-rolled products business to
reduce inventory and are encouraged by published reports that many global stainless steel producers
also are adjusting their production to market demand. Cash flow from operations during the second
half of 2005 is expected to be very strong as earnings are no longer anticipated to be offset by
considerable investments in managed working capital.
Flat-Rolled Products Segment
Second quarter 2005 sales increased 32% to $501.8 million, compared to the second quarter
2004, primarily due to improved demand, higher base selling prices, higher raw material
surcharges, and higher shipments including those from facilities acquired in June 2004. Demand was
strong for nickel-based alloys, specialty steels, and titanium products from the oil and gas,
electrical energy, aerospace and chemical processing markets. Shipments of stainless sheet and
engineered strip were reduced due to inventory management actions at service centers and elsewhere
in the supply chain. Segment operating profit for the second quarter 2005 was $53.4 million, or
10.6% of
21
sales, compared to $20.0 million, or 5.3% of sales in the prior year’s second quarter, as
a result of increased shipments, higher base selling prices, higher raw material surcharges, lower LIFO inventory valuation reserve charges, and the
benefits of cost reductions. Second quarter 2005 results had a LIFO inventory valuation reserve
charge of $3.9 million, compared to a charge of $15.2 million for the second quarter 2004.
Results for the 2005 second quarter benefited from $26.6 million in cost reductions, before the
effects of inflation.
Comparative information on the segment’s products for the three months ended June 30, 2005 and
2004 is provided in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
|
June 30, |
|
% |
|
|
2005 |
|
2004 |
|
Change |
Volume (finished tons): |
|
|
|
|
|
|
|
|
|
|
|
|
Commodity |
|
|
109,844 |
|
|
|
92,838 |
|
|
|
18 |
% |
High Value |
|
|
38,274 |
|
|
|
40,920 |
|
|
|
(6 |
%) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
148,118 |
|
|
|
133,758 |
|
|
|
11 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Average prices (per finished ton): |
|
|
|
|
|
|
|
|
|
|
|
|
Commodity |
|
$ |
2,444 |
|
|
$ |
2,189 |
|
|
|
12 |
% |
High Value |
|
$ |
6,077 |
|
|
$ |
4,291 |
|
|
|
42 |
% |
Combined Average |
|
$ |
3,383 |
|
|
$ |
2,832 |
|
|
|
19 |
% |
For the six months ended June 30, 2005, Flat-Rolled Products sales increased 45%, to $1,026.78
million, and operating profit was $92.6 million, or 9% of sales, compared to $9.0 million, or 1.3%
of sales, for the prior year-to-date period. Segment results for the 2005 year-to-date period
included a LIFO inventory reserve charge of $3.9 million, compared to a prior year LIFO inventory
reserve charge of $52.8 million in 2004. Results for the first six months of 2005 benefited from
$49.7 million in cost reductions, before the effects of inflation.
Comparative information on the segment’s products for the six months ended June 30, 2004 and
2003 is provided in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Six Months Ended |
|
|
|
|
June 30, |
|
% |
|
|
2005 |
|
2004 |
|
Change |
Volume (finished tons): |
|
|
|
|
|
|
|
|
|
|
|
|
Commodity |
|
|
239,786 |
|
|
|
179,854 |
|
|
|
33 |
% |
High Value |
|
|
81,119 |
|
|
|
78,891 |
|
|
|
3 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
320,905 |
|
|
|
258,745 |
|
|
|
24 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Average prices (per finished ton): |
|
|
|
|
|
|
|
|
|
|
|
|
Commodity |
|
$ |
2,390 |
|
|
$ |
2,101 |
|
|
|
14 |
% |
High Value |
|
$ |
5,566 |
|
|
$ |
4,190 |
|
|
|
33 |
% |
Combined Average |
|
$ |
3,193 |
|
|
$ |
2,738 |
|
|
|
17 |
% |
High Performance Metals Segment
Sales and operating profit reached record levels in the second quarter 2005. Sales increased
57% to $301.6 million, compared to the second quarter 2004, due to strong demand for our titanium
alloys, nickel-based superalloys and vacuum melted specialty steels from the aerospace, biomedical,
and power generation markets. Our exotic alloys business continued to benefit from sustained high
demand from government, high energy physics and medical markets, and corrosion markets particularly
in Asia. Operating profit in the quarter increased to $76.6 million, or 25.4% of sales, compared to
$12.6 million, or 6.5% of sales, in the year-ago period, as a result of increased shipments for
most products, higher selling prices, and the benefits of cost reductions. Additionally, operating
profit in the prior year quarter was negatively impacted by production inefficiencies and start-up
costs associated with the Richburg, South Carolina rolling mill following the completion of an
extensive upgrade. Raw material cost inflation
22
and higher inventory levels resulted in a LIFO
inventory valuation reserve charge of $17.3 million in the second quarter 2005 compared to a LIFO
inventory valuation reserve charge of $6.1 million in the comparable 2004 period. Results for the 2005
second quarter benefited from $8.9 million of cost reductions, before the effects of inflation.
Certain comparative information on the segment’s major products for the three months ended
June 30, 2005 and 2004 is provided in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Three Months Ended |
|
|
|
|
June 30, |
|
% |
|
|
2005 |
|
2004 |
|
Change |
Volume (000’s pounds): |
|
|
|
|
|
|
|
|
|
|
|
|
Nickel-based and specialty steel alloys |
|
|
9,866 |
|
|
|
8,644 |
|
|
|
14 |
% |
Titanium mill products |
|
|
6,304 |
|
|
|
5,656 |
|
|
|
11 |
% |
Exotic alloys |
|
|
1,155 |
|
|
|
1,082 |
|
|
|
7 |
% |
|
|
|
|
|
|
|
|
|
|
|
|
|
Average prices (per pound): |
|
|
|
|
|
|
|
|
|
|
|
|
Nickel-based and specialty steel alloys |
|
$ |
11.34 |
|
|
$ |
8.15 |
|
|
|
39 |
% |
Titanium mill products |
|
$ |
20.72 |
|
|
$ |
11.20 |
|
|
|
85 |
% |
Exotic alloys |
|
$ |
38.69 |
|
|
$ |
41.41 |
|
|
|
(7 |
%) |
For the six months ended June 2005, segment sales increased 52% to $564.3 million. Operating
profit was $140.1 million for the six months ended June 2005, or 24.8% of sales, compared to $20.4
million, or 5.5% of sales, for the comparable prior year to date period. Results for the first
half of 2005 included a LIFO inventory valuation reserve charge of $23.3 million, compared to a
charge $14.7 million in the 2004 period. Year-to-date 2005 cost reductions were $14.4 million,
before the effects of inflation.
Comparative information on the segment’s products for the six months ended June 30, 2005 and
2004 is provided in the following table:
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Six Months Ended |
|
|
|
|
June 30, |
|
% |
|
|
2005 |
|
2004 |
|
Change |
Volume (000’s pounds): |
|
|
|
|
|
|
|
|
|
|
|
|
Nickel-based and specialty steel alloys |
|
|
20,215 |
|
|
|
17,588 |
|
|
|
15 |
% |
Titanium mill products |
|
|
12,441 |
|
|
|
10,679 |
|
|
|
16 |
% |
Exotic alloys |
|
|
2,182 |
|
|
|
2,267 |
|
|
|
(4 |
%) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Average prices (per pound): |
|
|
|
|
|
|
|
|
|
|
|
|
Nickel-based and specialty steel alloys |
|
$ |
10.54 |
|
|
$ |
7.94 |
|
|
|
33 |
% |
Titanium mill products |
|
$ |
19.07 |
|
|
$ |
11.30 |
|
|
|
69 |
% |
Exotic alloys |
|
$ |
39.53 |
|
|
$ |
38.75 |
|
|
|
2 |
% |
Engineered Products Segment
Sales for the second quarter 2005 increased 35% to $100.8 million. Demand for our tungsten
products was strong from the oil and gas, automotive, mining, and aerospace markets. Demand
remained strong for our forged products from the Class 8 truck, and construction and mining
markets. Demand for our cast products was strong from the transportation, wind energy, and oil and
gas markets. Operating profit in the quarter improved to $11.8 million, or 11.7% of sales,
compared to $5.5 million, or 7.4% of sales, in the second quarter 2004. Operating results for the
2005 second quarter benefited from higher selling prices, increased sales volume, and cost
reductions which more than offset higher raw material costs. The rise in raw material costs and
inventory levels resulted in a LIFO inventory valuation reserve charge of $5.1 million in the
second quarter 2005, compared to $4.8 million in the comparable 2004 period. Results for 2005
benefited from $1.5 million in cost reductions, before the effects of inflation. As previously
announced, on April 5, 2005, our ATI Metalworking Products operation acquired the assets of
U.K.-based Garryson Limited, a leading producer of tungsten carbide burrs, rotary tooling, and
specialty abrasive
23
wheels and discs for approximately $18 million in cash. Garryson had sales of over $30 million in 2004. Since the acquisition was
accounted for as a purchase, second quarter 2005 results did not include operating profit on sales
of the purchased Garryson inventory.
For the six months ended June 2005, sales increased 34% to $192.8 million, and operating
profit was $23.0 million, or 11.9% of sales, compared to $9.3 million, or 6.4% of sales in 2004.
Operating results for the first half of 2005 included a $4.8 million LIFO inventory valuation
reserve charge, compared to a LIFO valuation reserve charge of $6.7 million for the six months
ended June 2004. Higher sales volumes, improved pricing and 2005 cost reductions, before the
effects of inflation, of approximately $3 million more than offset raw material and other
cost increases.
Corporate Items
Corporate expenses increased to $11.6 million for the second quarter of 2005 compared to $8.9
million for the second quarter of 2004. For the six months ended June 30, 2005, corporate expenses
were $21.9 million compared to $14.5 million in the prior year-to-date period. The increases for
the second quarter of 2005 and first six months of 2005 are due primarily to expenses associated
with non-equity performance-based incentive compensation programs.
We adopted Statement of Financial Accounting Standards No. 123(R), “Share-Based Payment”
(“SFAS 123R”) on January 1, 2005, using the modified prospective method. Under the modified
prospective method, the effect of the standard is recognized in the period of adoption and in
future periods. Prior periods, which were accounted for under Accounting Principles Board Opinion
No. 25, “Accounting for Stock Issued to Employees” (“APB 25”), are not restated to reflect the
impact of adopting the new standard. SFAS 123R requires share-based payments to be accounted for
at fair value, measured at the grant date for equity awards, and recognized as expense over the
requisite service period. As a result, compensation expense recognized under SFAS 123R may be
subject to less volatility than the compensation expense recognized under APB 25, which required
adjustments under the intrinsic value method for variable awards where the number of shares to be
awarded, or the share price, was not known at the grant date. Second quarter 2005 compensation
expense related to share-based incentive plans was $2.5 million, compared to $8.9 million in the
second quarter 2004. Compensation expense related to share-based incentive plans for the first six
months of 2005 was $5.2 million, compared to $10.1 million in the same period of 2004. Had we
accounted for equity-based compensation under the SFAS 123R fair value expense method in 2004, we
would have recorded $9.6 million of lower compensation expense for the full year.
Net interest expense increased to $10.6 million for the second quarter of 2005 from $7.8
million for the same period last year. For the six months ended June 30, 2005, net interest expense
was $21.0 million compared to $16.0 million in the prior year-to-date period. The increases in
interest expense were primarily related to interest associated with the financing of the June 2004
J&L asset acquisition and higher short-term interest rates.
Other expenses, net of gains on asset sales, includes charges incurred in connection with
closed operations, pretax gains and losses on the sale of surplus real estate and other assets,
operating results from equity-method investees, minority interest and other non-operating income or
expense. These items are presented primarily in selling and administration expenses, and in other
income (expense) in the statement of operations and resulted in other expenses of $4.9 million for
the second quarter of 2005 and $14.6 million for the first six months of 2005. Other expenses for
2005 includes litigation expense of $5.3 million relating to an unfavorable court judgment,
included in first quarter 2005 results, concerning a commercial dispute with a raw material
supplier. Other expenses totaled $1.2 million for the second quarter 2004 and $2.4 million for
the first six months of 2004.
Retirement benefit expense declined to $20.0 million in the second quarter 2005, compared to
$34.0 million in the second quarter 2004, primarily as a result of actions taken in the second
quarter 2004 to control retiree and medical costs and the favorable effect of the Medicare
prescription drug legislation. Approximately $14.2 million, or 71%, of the second quarter 2005
retirement benefit expense was non-cash. For the second quarter 2005, retirement benefit expense
increased cost of sales by $14.1 million, and selling and administrative expenses by $5.9 million.
For the second quarter 2004, retirement benefit expense increased cost of sales by $25.3 million,
and selling and administrative expenses by $8.7 million.
For the six months ended June 30, 2005 retirement benefit expense was $40.2 million, compared
to $70.0 million in the same period of 2004. Approximately 69% of the year to date 2005 retirement
benefit expense was non-cash. Retirement benefit expense increased cost of sales for the six
months ended June 2005 by $28.3 million,
24
and increased selling and administrative expenses by $11.9
million. For the six months ended June 2004, retirement benefit expenses increased cost of sales
by $52.9 million and increased selling and administrative expenses by $17.1 million.
The 2004 retirement benefit expense discussed above does not include the effects of the $71.5
million curtailment and settlement gain related to the elimination of retiree medical benefits for
certain non-collectively bargained employees beginning in 2010, nor does this expense include the
$25.4 million charge related to the Transition Assistance
Program (“TAP”) incentive associated
with the new labor agreement at Allegheny Ludlum, which is being paid from the ATI pension trust.
We are not required to make cash contributions to the defined benefit pension plan for 2005
and, based on current regulations and actuarial studies, we do not expect to be required to make
cash contributions to our U.S. defined benefit pension plan during the next several years.
However, we may elect, depending upon investment performance of the pension plan assets and other
factors, to make voluntary cash contributions to this pension plan in the future.
Curtailment Gain, Net of Restructuring Costs
Curtailment gain, net of restructuring costs of $40.4 million in the quarter and six months
ended June 30, 2004 includes the $71.5 million curtailment and settlement gain and the $25.4
million pension termination benefit charge discussed in Corporate Items, above, and $5.7 million of
restructuring charges. The restructuring charges related to the 2004 labor agreement and the J&L
asset acquisition, and included labor agreement costs of $4.6 million, severance costs of $0.6
million, and $0.5 million for asset impairment charges for redundant equipment following the J&L
asset acquisition.
Income Taxes
The 2005 second quarter and year-to-date results included a provision for income taxes of $3.0
million and $5.3 million, respectively, which is principally related to foreign and state income
taxes. No income tax benefit or provision was recognized in 2004. Results of operations for the
above mentioned periods do not include any significant U.S. Federal income tax provision or benefit
for current or deferred taxes primarily as a result of the continuing uncertainty regarding full
utilization of our net deferred tax asset and available operating loss carryforwards. We maintain
a valuation allowance for a major portion of our deferred tax assets in accordance with SFAS No.
109, “Accounting for Income Taxes”. Future tax provisions or benefits will be recognized when
taxable income exceeds net operating tax loss carry-forwards resulting in cash tax payments, when
tax losses, if any, are recoverable as cash refunds, or due to changes in our judgment regarding
the realizability of our deferred tax assets. As of December 31, 2004, we had a U. S. Federal
income tax net operating loss carryforward of approximately $150 million, which equates to a U.S.
Federal tax benefit of approximately $52 million. This carryforward is available to offset any
taxable income in 2005, or in future periods through 2024.
Financial Condition and Liquidity
Cash Flow and Working Capital
During the six months ended June 30, 2005, cash provided by operations was $59.8 million, as
the significant improvement in operating earnings more than offset a $222.5 million increase in
managed working capital. Investing activities included capital expenditures of $19.8 million, and
the acquisition of Garryson Limited for $17.7 million, net of cash acquired. The principal
financing activities were $13.5 million of net debt repayments, including $7.5 million associated
with the 2004 J&L asset acquisition, and $11.5 million of dividends paid. At June 30, 2005, cash
and cash equivalents totaled $253.2 million.
As part of managing the liquidity of our business, we focus on controlling managed working
capital, which is defined as gross accounts receivable and gross inventories, less accounts
payable. In measuring performance in controlling this managed working capital, we exclude the
effects of LIFO inventory valuation reserves, excess and obsolete inventory reserves, and reserves
for uncollectible accounts receivable which, due to their nature, are managed separately. At June
30, 2005, managed working capital was 30.1% of annualized sales compared to 29.5% of annualized
sales at December 31, 2004. During the first six months of 2005, managed working capital increased
by $222.5 million, to $1,075.1 million. The increase in managed working capital from December 31,
2004 was due
25
to increased accounts receivable of $74.5 million, which reflects the higher level of
sales in the second quarter 2005 compared to the fourth quarter 2004, and increased inventory of
$149.7 million, mostly as a result of higher raw material costs and increased business volumes,
which was partially offset by increased accounts payable of $1.7 million. The majority of the
increase in raw material costs should be recovered through surcharges and index pricing mechanisms.
While inventory and accounts receivable balances have increased during 2005, gross inventory turns, which excludes the
effect of LIFO inventory valuation reserves, and days sales outstanding, which measures actual
collection timing for accounts receivable are essentially the same as year-end 2004.
The components of managed working capital were as follows:
|
|
|
|
|
|
|
|
|
|
|
June 30, |
|
December 31, |
(in millions) |
|
2005 |
|
2004 |
Accounts receivable |
|
$ |
435.4 |
|
|
$ |
357.9 |
|
Inventories |
|
|
628.7 |
|
|
|
513.0 |
|
Accounts payable |
|
|
(277.0 |
) |
|
|
(271.2 |
) |
|
|
|
|
|
|
|
|
|
Subtotal |
|
|
787.1 |
|
|
|
599.7 |
|
|
|
|
|
|
|
|
|
|
Allowance for doubtful accounts |
|
|
8.7 |
|
|
|
8.4 |
|
LIFO reserves |
|
|
256.0 |
|
|
|
223.9 |
|
Corporate and other |
|
|
30.9 |
|
|
|
20.6 |
|
|
|
|
|
|
|
|
|
|
Managed working capital |
|
$ |
1,082.7 |
|
|
$ |
852.6 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Annualized prior 2 months sales |
|
$ |
3,591.9 |
|
|
$ |
2,887.0 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Managed working capital as a
% of annualized sales |
|
|
30.1 |
% |
|
|
29.5 |
% |
|
June 30, 2005 change in managed
working capital |
|
$ |
230.1 |
|
|
|
|
|
Acquisition of managed working capital |
|
|
(7.6 |
) |
|
|
|
|
|
|
|
|
|
|
|
|
|
Net change in managed working capital |
|
$ |
222.5 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Capital Expenditures
Capital expenditures for 2005 are expected to be in the range of $100 to $125 million, of
which approximately $20 million had been expended in the first six months of 2005. On July 15,
2005, we announced a major expansion of our titanium production capabilities. We intend to invest
approximately $100 million over the next 18 months to significantly increase our capacity to
produce titanium and titanium alloys used for aero-engine rotating parts, airframe applications and
in other global markets. We expect over $200 million of annual revenue growth potential when these
projects are fully implemented in 2007. We expect to fund these capital expenditures through
internal cash flow. Strategic capital projects associated with expanding our titanium production
capabilities include:
• |
|
Upgrading and restarting our idled titanium sponge facility in Albany, Oregon. We expect an annual production rate of
7.5 million pounds of titanium sponge from this facility in the first half of 2006. Titanium sponge is a critical
material used to produce titanium mill products. |
|
• |
|
Constructing a third plasma arc melt cold-hearth furnace at ATI Allvac’s North Carolina operations. We expect this new
furnace to be qualified for production by late 2006. Plasma arc melting is a superior cold-hearth melt process for
making alloyed titanium products for aero-engine rotating parts and biomedical applications. |
|
• |
|
Expanding high-value plate products capacity by 25%, primarily through investments at our plate products facilities in
Western Pennsylvania. |
|
• |
|
Continued upgrading of our cold-rolling assets used in producing titanium sheet and strip products. |
Dividends
A regular quarterly dividend of $0.06 per share of common stock was declared on June 20, 2005,
payable to stockholders of record at the close of business on June 28, 2005. The payment of
dividends and the amount of such
26
dividends depends upon matters deemed relevant by our Board of
Directors, such as our results of operations, financial condition, cash requirements, future
prospects, any limitations imposed by law, credit agreements or senior securities, and other
factors deemed relevant and appropriate.
Debt
At June 30, 2005, we had $568.3 million in total outstanding debt, compared to $582.7 million
at December 31, 2004, a decrease of $14.4 million. The decrease in debt was primarily due to
repayment of $7.5 million in seller financing for the J&L asset acquisition, and reduced net
borrowings at our foreign operations.
In managing our overall capital structure, one of the measures on which we focus is net debt
to total capitalization, which is the percentage of our debt to our total invested and borrowed
capital. In determining this measure, debt and total capitalization are net of cash on hand which
may be available to reduce borrowings. Our net debt to total capitalization improved to 34.3% at
June 30, 2005 from 43.8% at December 31, 2004. The net debt to total capitalization was determined
as follows:
|
|
|
|
|
|
|
|
|
(dollars in millions) |
|
June 30, 2005 |
|
December 31, 2004 |
Total debt |
|
$ |
568.3 |
|
|
$ |
582.7 |
|
Less: cash |
|
|
(253.2 |
) |
|
|
(250.8 |
) |
|
|
|
|
|
|
|
|
|
Net debt |
|
$ |
315.1 |
|
|
$ |
331.9 |
|
|
|
|
|
|
|
|
|
|
Net debt |
|
$ |
315.1 |
|
|
$ |
331.9 |
|
Stockholders’ equity |
|
|
602.9 |
|
|
|
425.9 |
|
|
|
|
|
|
|
|
|
|
Total capitalization |
|
$ |
918.0 |
|
|
$ |
757.8 |
|
|
|
|
|
|
|
|
|
|
Net debt to total capitalization |
|
|
34.3 |
% |
|
|
43.8 |
% |
We did not borrow funds under our $325 million secured domestic revolving credit facility
(“the facility”) during the first six months of 2005, or during all of 2004 or 2003, although a
portion of the facility has been utilized to support the issuance of letters of credit.
Outstanding letters of credit issued under the facility at June 30, 2005 were approximately $127
million. The facility is secured by all accounts receivable and inventory of our U.S. operations.
On August 4, 2005, we amended the facility to (1) extend the facility term to August 2010 from
its current maturity date of June 2007, (2) enable us to execute various corporate actions without
the prior consent of the lending group, so long as, after giving effect to such corporate action,
we maintain a minimum undrawn availability (as described in the facility) of $75 million, (3)
reduce the borrowing costs under the facility, and
(4) incorporate a feature that would permit us to
increase the size of the facility, assuming we had sufficient collateral, by up to $150 million.
Under the amended facility, corporate actions which may be undertaken without the prior consent of
the lending group, as long as the undrawn availability under the facility exceeds $75 million,
include capital expenditures, acquisitions, sales of assets,
dividends, investments in, or loans to, corporations, partnerships,
joint ventures and subsidiaries,
issuance of unsecured indebtedness, leases, and prepayments of indebtedness. If undrawn
availability were to decline below $75 million, such corporate actions would be subject to
limitations as set forth in the amended facility. The amended facility contains a financial
covenant, which is not measured unless our undrawn availability is less than $75 million. This
financial covenant, when measured, requires us to prospectively maintain a ratio of consolidated
earnings before interest, taxes, depreciation and amortization (“EBITDA”) to fixed charges of at
least 1.0 to 1.0 from the date the covenant is measured. EBITDA is adjusted for non-cash items such
as income/loss on investments accounted for under the equity method of accounting, non-cash pension
expense/income, and that portion of retiree medical and life insurance expenses paid from our VEBA
trusts. EBITDA is reduced by capital expenditures and cash taxes paid, and increased for cash tax
refunds. Fixed charges include gross interest expense, dividends paid and scheduled debt payments.
Our ability to borrow under the amended secured credit facility in the future could be adversely
affected if we fail to maintain the applicable covenants under the agreement governing the
facility.
At June 30, 2005, we had the ability to access the entire $325 million undrawn availability
under the facility, which is calculated including outstanding letters of credit and domestic cash
on hand.
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We believe that internally generated funds, current cash on hand, and capacity provided from
our secured credit facility will be adequate to meet our foreseeable liquidity needs.
Critical Accounting Policies
Inventory
At June 30, 2005, we had net inventory of $628.7 million. Inventories are stated at the lower
of cost (last-in, first-out (LIFO), first-in, first-out (FIFO) and average cost methods) or market,
less progress payments. Costs include direct material, direct labor and applicable manufacturing
and engineering overhead, and other direct costs. Most of our inventory is valued utilizing the
LIFO costing methodology. Inventory of our non-U.S. operations is valued using average cost or FIFO
methods. Under the LIFO inventory valuation method, changes in the cost of raw materials and
production activities are recognized in cost of sales in the current period even though these
material and other costs may have been incurred at significantly different values due to the length
of time of our production cycle. The prices for many of the raw materials we use have recently been
extremely volatile, especially during 2005 and 2004 when raw material prices rose rapidly, compared
to previous years. Since we value most of our inventory utilizing the LIFO inventory costing
methodology, a rapid rise in raw material costs has a negative effect on our operating results. For
example, during the first six months of 2005 the effect of the increase in raw material costs on
our LIFO inventory valuation method resulted in cost of sales which was $32.0 million higher than
would have been recognized if we utilized the FIFO methodology to value our inventory. In a period
of rising prices, cost of sales expense recognized under LIFO is generally higher than the cash
costs incurred to acquire the inventory sold. Conversely, in a period of declining raw material
prices, cost of sales recognized under LIFO is generally lower than cash costs incurred to acquire
the inventory sold.
Since the LIFO inventory valuation methodology is designed for annual determination, interim
estimates of the annual LIFO valuation are required. We recognize the effects of the LIFO inventory
valuation method on an interim basis by projecting the expected annual LIFO cost and allocating
that projection to the interim quarters equally. These projections of the annual LIFO cost are
updated quarterly and are evaluated based upon current material, labor and overhead costs and
projections for such costs at the end of the year plus projections regarding year-end inventory
levels.
We evaluate product lines on a quarterly basis to identify inventory values that exceed
estimated net realizable value. The calculation of a resulting reserve, if any, is recognized as an
expense in the period that the need for the reserve is identified. At June 30, 2005, no such
reserves were required. It is our general policy to write-down to scrap value any inventory that is
identified as obsolete and any inventory that has aged or has not moved in more than twelve months.
In some instances this criterion is up to twenty-four months due to the longer manufacturing and
distribution process for such products.
Income Taxes
Deferred income taxes result from temporary differences in the recognition of income and
expense for financial and income tax reporting purposes, or differences between the fair value of
assets acquired in business combinations accounted for as purchases for financial reporting
purposes and their corresponding tax bases. Deferred income taxes represent future tax benefits
(assets) or costs (liabilities) to be recognized when those temporary differences reverse. We
evaluate on a quarterly basis whether, based on all available evidence, we believe that our
deferred income tax assets will be realizable. Valuation allowances are established when it is
estimated that it is probable (more likely than not) that the tax benefit of the deferred tax asset
will not be realized. The evaluation, as prescribed by Statement of Financial Accounting Standards
No. 109, “Accounting for Income Taxes,” includes the consideration of all available evidence, both
positive and negative, regarding historical operating results including recent periods of
profitability mitigated by prior years with reported losses, the estimated timing of future
reversals of existing taxable temporary differences, estimated future taxable income exclusive of
reversing temporary differences and carryforwards, and potential tax planning strategies which may
be employed to prevent an operating loss or tax credit carryforward from expiring unused. Future
realization of deferred income tax assets ultimately depends upon the existence of sufficient
taxable income within the carryback, carryforward period available under tax law.
The recognition of a valuation allowance is recorded as a non-cash charge to the income tax
provision with an offsetting reserve against the deferred income tax asset. Should we generate
pretax losses in future periods, a tax benefit would not be recorded and the valuation allowance
recorded would increase. Under these circumstances the
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net loss recognized and net loss per share
for that period would be larger than a comparable period when a favorable tax benefit was recorded.
However, tax provisions or benefits would continue to be recognized, as appropriate, on state and
local taxes, and taxes related to foreign jurisdictions. The recognition of a valuation allowance
does not affect our ability to utilize the deferred tax asset in the future. If in a future period
based upon our continuing profitability and other factors we determine that the deferred income tax
asset, or a portion thereof, will be realizable, the existing valuation allowance will be reduced
resulting in a non-cash income tax benefit, and the Company would recognize current and deferred
U.S. Federal income taxes on reported earnings from that point forward.
At June 30, 2005, we had a net deferred income tax asset, net of deferred income tax
liabilities and deferred tax asset valuation allowances, of $61.6 million. The increase in the net
deferred tax asset from December 31, 2004 was due to the Garryson Limited acquisition in the 2005
second quarter. A significant portion of our deferred income tax asset relates to postretirement
employee benefit obligations, which have been recognized for financial reporting purposes but are
not deductible for income tax reporting purposes until the benefits are paid. These benefit
payments are expected to occur over an extended period of years. We have not had a federal net
operating loss or tax credit carryforward expire unutilized.
Retirement Benefits
We have defined pension plans and defined contribution plans covering substantially all of our
employees. During the third quarter 2004, we made a $50 million voluntary cash contribution to our
U.S. defined pension plan to improve the plan’s funded position. We are not required to make a
contribution to the U.S. defined benefit pension plan for 2005, and, based upon current actuarial
analysis and forecasts, and current regulations, we do not expect to be required to make cash
contributions to the U.S. defined benefit pension plan for at least the next several years.
However, we may elect, depending upon the investment performance of the pension plan assets and
other factors, to make additional voluntary cash contributions to this pension plan in the future.
We account for our defined benefit pension plans in accordance with Statement of Financial
Accounting Standards No. 87, “Employers’ Accounting for Pensions” (“SFAS 87”), which requires that
amounts recognized in financial statements be determined on an actuarial basis, rather than as
contributions are made to the plan. A significant element in determining our pension expense in
accordance with SFAS 87 is the expected investment return on plan assets. In establishing the
expected return on plan investments, which is reviewed annually in the fourth quarter, we take into
consideration input from our third party pension plan asset managers and actuaries regarding the
types of securities the plan investments are invested in, how those investments have performed
historically, and expectations for how those investments will perform in the future. Based on this
review, we currently use an expected return on pension plan investments of 8.75%. The assumed rate
is applied to the market value of plan assets at the end of the previous year. This produces the
expected return on plan assets that is included in annual pension expense for the current year.
While the actual return on pension plan investments for 2004 was 11.7% and for 2003 was 13.1%, our
expected return on pension plan investments for 2005 remains at 8.75%. The effect of increasing,
or lowering, the expected return on pension plan investments by 0.25% results in a decrease or
increase to annual pension expense of approximately $4 million. The cumulative difference between
this expected return and the actual return on plan assets is deferred and amortized into pension
expense over future periods. The amount of expected return on plan assets can vary significantly
from year-to-year since the calculation is dependent on the market value of plan assets as of the
end of the preceding year. U.S. generally accepted accounting principles allow companies to
calculate the expected return on pension assets using either an average of fair market values of
pension assets over a period not to exceed five years, which reduces the volatility in reported
pension income or expense, or their fair market value at the end of the previous year. However,
the Securities and Exchange Commission currently does not permit companies to change from the fair
market value at the end of the previous year methodology, which is the methodology that we use, to
an averaging of fair market values of plan assets methodology. As a result, our results of
operations and those of other companies, including companies with which we compete, may not be
comparable due to these different methodologies in calculating the expected return on pension
investments. If the five-year average of the fair market values of plan assets had been used to
calculate pension expense, we estimate that our retirement benefit expense for 2004 would have been
approximately $65 million less than the $120 million expense recognized using the fair market value
approach.
At the end of November each year, we determine the discount rate to be used to value pension
plan liabilities. In accordance with SFAS 87, the discount rate reflects the current rate at which
the pension liabilities could be effectively settled. In estimating this rate, we receive input
from our actuaries regarding the rates of return on high
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quality, fixed-income investments with
maturities matched to the expected future retirement benefit payments. Based on this assessment at
the end of November 2004, we established a discount rate of 6.1% for valuing the pension
liabilities as of the end of 2004, and for determining the pension expense for 2005. We had
previously assumed a discount rate of 6.5% for 2003, which determined the 2004 expense, and 6.75%
for 2002, which determined the 2003 expense. The effect of lowering the discount rate to 6.1% from
6.5% increased pension liabilities by approximately $81 million at 2004 year-end, and will
increase pension expense by approximately $6 million in 2005. The effect on pension liabilities
for changes to the discount rate, as well as the net effect of other changes in actuarial
assumptions and experience, are deferred and amortized over future periods in accordance with SFAS
87.
Accounting
standards require that a minimum pension liability be recorded when the value of pension
assets is less than the accumulated benefit obligation (“ABO”) at the annual measurement date. As
of November 30, 2004, our measurement date for pension accounting, the value of the accumulated
pension benefit obligation (ABO) exceeded the value of pension investments by approximately $245
million. In the 2002 fourth quarter, as a result of a severe decline in the equity markets in 2000
through 2002, higher benefit liabilities from long-term labor contracts negotiated in 2001, and a
lower assumed discount rate for valuing the pension liabilities, we recorded a non-cash charge
against stockholders’ equity of $406 million, net of deferred taxes, to write off our prepaid
pension cost representing the previous overfunded portion of the pension plan, and to record a
deferred pension asset of $165 million for the unamortized prior service cost relating to prior
benefit enhancements. In the fourth quarter of 2004 and 2003, our adjustments of the minimum
pension liability resulted in an increase to stockholders’ equity of $2 million for 2004 and $47
million for 2003, presented as other comprehensive income (loss). The recognition of the minimum
pension liability in 2002, and the adjustments of minimum pension liability in 2004 and 2003 do not
affect our reported results of operations and do not have a cash impact. In accordance with
accounting standards, the charge against stockholders’ equity will be adjusted in the fourth
quarter of subsequent years to reflect the value of pension assets compared to ABO as of the end of
November. If the level of pension assets exceeds the ABO as of a future measurement date, the full
charge against stockholders’ equity would be reversed.
We also sponsor several postretirement plans covering certain hourly and salaried employees
and retirees. These plans provide health care and life insurance benefits for eligible employees.
In certain plans, our contributions towards premiums are capped based upon the cost of a certain
date, thereby creating a defined contribution. For the non-collectively bargained plans, we
maintain the right to amend or terminate the plans in the future. We account for these benefits in
accordance with SFAS No. 106, “Employers’ Account for Postretirement Benefits Other Than Pensions”
(“SFAS 106”), which requires that amounts recognized in financial statements be determined on an
actuarial basis, rather than as benefits are paid. We use actuarial assumptions, including the
discount rate and the expected trend in health care costs, to estimate the costs and benefits
obligations for the plans. The discount rate, which is determined annually at the end of November
of each year, is developed based upon rates of return on high quality, fixed-income investments.
At the end of 2004, we determined this rate to be 6.1%, a reduction from a 6.5% discount rate in
2003 and 6.75% in 2002. The effect of lowering the discount rate to 6.1% from 6.5% increased 2004
postretirement benefit liabilities by approximately $20 million,
and 2005 expenses will
increase by approximately $1 million. Based upon significant cost increases quoted by our medical
care providers and predictions of continued significant medical cost inflation in future years, the
annual assumed rate of increase in the per capita cost of covered benefits for health care plans
was 10.0% for 2005 and was assumed to gradually decrease to 5.0% in the year 2014 and remain level
thereafter.
The Medicare Prescription Drug, Improvements and Modernization Act (“Medicare Act”) was signed
into law on December 8, 2003. The Medicare Act provides for a federal subsidy, with tax-free
payments commencing in 2006, to sponsors of retiree health care benefits plans that provide a
benefit that is at least actuarially equivalent to the benefit established by the law. In January
2005, the U.S. Federal government issued final regulations which clarify how the Medicare Act is to
be implemented. Based upon estimates from our actuaries, we expect that the federal subsidy
included in the law will result in a reduction of other postretirement benefits obligation of
approximately $70 million. This reduction is recognized in the financial statements over a number
of years as an actuarial experience gain.
Certain of these postretirement benefits are funded using plan investments held in a VEBA
trust. The expected return on plan investments is a significant element in determining
postretirement benefit expenses in accordance with SFAS 106. In establishing the expected return
on investments, which is reviewed annually in the fourth quarter, we take into consideration the
types of securities the plan investments are invested in, how those investments have performed
historically, and expectations for how those investments will perform in the future. For 2004, our
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expected return on investments held in the VEBA trust was 9%. This assumed long-term rate of
return on investments is applied to the market value of plan investments at the end of the previous
year. This produces the expected return on plan investments that is included in annual
postretirement benefits expenses for the current year. While the actual return on investments held
in the VEBA trust was 11.6% in 2004 and 9.3% for 2003, our expected return on investments in the
VEBA trust remains 9% for 2005. The expected return on investments held in the VEBA trust is
expected to exceed the return on pension plan investments due to a higher percentage of private
equity investments held by the VEBA trust.
Corporate bond rates have decreased in 2005 from the rates as of November 2004, our last
measurement date for pension and postretirement benefit accounting. If corporate bonds rates
remain at July 2005 levels, it is reasonably possible to result in lower discount rate assumptions
used to value pension and postretirement benefit plan liabilities at
the end of 2005. Lowering the discount rate would result in increases in pension and postretirement
benefit liabilities and retirement benefit expenses for 2006.
Other Critical Accounting Policies
A summary of other significant accounting policies is discussed in Management’s Discussion and
Analysis of Financial Condition and Results of Operations and in Note 1 of our Annual Report on
Form 10-K for the year ended December 31, 2004.
The preparation of the financial statements in accordance with U.S. generally accepted
accounting principles requires us to make judgments, estimates and assumptions regarding
uncertainties that affect the reported amounts of assets and liabilities. Significant areas of
uncertainty that require judgments, estimates and assumptions include the accounting for
derivatives, retirement plans, income taxes, environmental and other contingencies as well as asset
impairment, inventory valuation and collectibility of accounts receivable. We use historical and
other information that we consider to be relevant to make these judgments and estimates. However,
actual results may differ from those estimates and assumptions that are used to prepare our
financial statements.
Other Matters
Product Pricing
From time-to-time, intense competition and excess manufacturing capacity in the commodity
stainless steel industry have resulted in reduced prices, excluding raw material surcharges, for
many of our stainless steel products. These factors have had and may have an adverse impact on our
revenues, operating results and financial condition.
Although inflationary trends in recent years have been moderate, during the same period
certain critical raw material costs, such as nickel and molybdenum, and scrap containing iron,
nickel and titanium, have been volatile. While we have been able to mitigate some of the adverse
impact of rising raw material costs through surcharges to customers, rapid increases in raw
material costs may adversely affect our results of operations.
We change prices on certain of our products from time-to-time. The ability to implement price
increases is dependent on market conditions, economic factors, competitive factors, raw material
costs and availability, operating costs, and other factors, some of which are beyond our control.
The benefits of any price increases may be delayed due to long manufacturing lead times and the
terms of existing contracts.
Volatility of Prices of Critical Raw Materials; Availability of Critical Raw Materials and
Services
We rely to a substantial extent on third parties to supply certain raw materials that are
critical to the manufacture of our products. We also depend on third parties to provide conversion
services that may be critical to the manufacture of our products. Purchase prices and availability
of these critical raw materials and services are subject to volatility. At any given time, we may
be unable to obtain an adequate supply of these critical raw materials or services on a timely
basis, on price and other terms acceptable, or at all.
If suppliers increase the price of critical raw materials, we may not have alternative sources
of supply. In addition, to the extent that we have quoted prices to customers and accepted customer
orders for products prior to purchasing necessary raw materials or have existing contracts, we may
be unable to raise the price of products to cover all or part of the increased cost of the raw
materials.
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The manufacture of some of our products is a complex process and requires long lead times. As
a result, we may experience delays or shortages in the supply of raw materials or conversion
services. If we are unable to obtain adequate and timely deliveries of required raw materials or
conversion services, we may be unable to timely manufacture sufficient quantities of products. This
could cause us to lose sales, incur additional costs, delay new product introductions or suffer
harm to our reputation.
We acquire certain important raw materials that we use to produce our specialty materials,
including nickel, chrome, cobalt, titanium sponge, and ammonium paratungstate, from foreign
sources. Some of these sources operate in countries that may be subject to unstable political and
economic conditions. These conditions may disrupt supplies or affect the prices of these materials.
Volatility of Energy Prices; Availability of Energy Resources
Energy resources markets are subject to conditions that may create volatility in the prices
and uncertainty in the availability of energy resources. We rely upon third parties for our supply
of energy resources consumed in the manufacture of products. The prices for and availability of
electricity, natural gas, oil and other energy resources are subject to volatile market conditions.
These market conditions often are affected by political and economic factors beyond our control.
Disruptions in the supply of energy resources could temporarily impair the ability to manufacture
products for customers. Further, increases in energy costs, or changes in costs relative to energy
costs paid by competitors, have and may continue to adversely affect our profitability. To the
extent that these uncertainties cause suppliers and customers to be more cost sensitive, increased
energy prices may have an adverse effect on our results of operations and financial condition.
Risks associated with Retirement Benefits
Our U.S. defined benefit pension plan was funded in accordance with ERISA as of June 30, 2005.
Based upon current actuarial analyses and forecasts, we do not expect to be required to make
contributions to the defined benefit pension plan for at least the next several years. However, a
significant decline in the value of plan investments in the future or changes in laws or
regulations that govern pension plan funding could materially change the timing and amount of
required funding. Various proposals are being considered in Congress with respect to pension
funding. These proposals, if enacted, may require us to make minimum contributions to our U.S.
defined benefit pension plan which would not have been required under the existing laws and
regulations. Depending on the timing and amount, a requirement that we fund our defined benefit
pension plan could have a material adverse effect on our financial condition.
Labor Matters
We have approximately 9,000 full-time employees. A portion of our workforce is covered by
various collective bargaining agreements, principally with the United Steel, Paper and Forestry,
Rubber, Manufacturing, Energy, Allied Industrial and Service Workers International Union (“USWA”),
including: approximately 2,950 Allegheny Ludlum production, office and maintenance employees
covered by collective bargaining agreements that are effective through June 2007; approximately 220
Oremet employees covered by a collective bargaining agreement that is effective through June 2007;
approximately 565 Wah Chang employees covered by a collective bargaining agreement that continues
through March 2008, approximately 180 employees at our Casting Service facility in LaPorte,
Indiana, covered by a collective bargaining agreement that is effective through December 2007, and
approximately 190 employees at our Portland Forge facility in Portland, Indiana, covered by
collective bargaining agreements with three unions that are effective through April 2008.
Generally, agreements that expire may be terminated after notice by the union. After
termination, the union may authorize a strike. A strike by the employees covered by one or more of
the collective bargaining agreements could materially adversely affect our operating results.
There can be no assurance that we will succeed in concluding collective bargaining agreements with
the unions to replace those that expire.
Environmental
When it is probable that a liability has been incurred or an asset has been impaired, we
recognize a loss if the amount of the loss can be reasonably estimated.
We are subject to various domestic and international environmental laws and regulations that
govern the discharge of pollutants into the air or water and the disposal of hazardous substances,
which may require that we investigate and remediate the effects of the release or disposal of
materials at sites associated with past and present operations, including sites at which we have
been identified as a potentially responsible party (“PRP”) under the
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Federal Superfund laws, and comparable state laws. We could incur substantial cleanup costs, fines and civil or criminal
sanctions, third party property damage or personal injury claims as a result of violations or
liabilities under these laws or non-compliance with environmental permits required at our
facilities. We are currently involved in the investigation and remediation of a number of our
current and former sites as well as third party sites under these laws.
With respect to proceedings brought under the Federal Superfund laws, or similar state
statutes, we have been identified as a PRP at approximately 33 of such sites, excluding those at
which we believe we have no future liability. Our involvement is limited or de minimis at
approximately 19 of these sites, and the potential loss exposure with respect to any of the
remaining 14 individual sites is not considered to be material.
We are a party to various cost-sharing arrangements with other PRPs at the sites. The terms of
the cost-sharing arrangements are subject to non-disclosure agreements as confidential information.
Nevertheless, the cost-sharing arrangements generally require all PRPs to post financial assurance
of the performance of the obligations or to pre-pay into an escrow or trust account their share of anticipated site-related costs. In addition, the
Federal government, through various agencies, is a party to several such arrangements.
Environmental liabilities are recorded when our liability is probable and the costs are
reasonably estimable. In many cases, investigations are not at a stage where we are able to
determine whether we are liable or, if liability is probable, to reasonably estimate the loss, or
certain components thereof. Accordingly, as investigation and remediation of these sites proceed
and as we receive new information, we expect that we will adjust our accruals to reflect the new
information. Future adjustments could have a material adverse effect on our results of operations
in a given period, but we cannot reliably predict the amounts of such future adjustments. At June
30, 2005, our reserves for environmental matters totaled approximately $26 million.
Environmental liabilities are recorded when our liability is probable and the costs are
reasonably estimable, but generally not later than the completion of the feasibility study or our
recommendation of a remedy or commitment to an appropriate plan of action. The accruals are
reviewed periodically and, as investigations and remediations proceed, adjustments are made as
necessary. Accruals for losses from environmental remediation obligations do not take into account
the effects of inflation, and anticipated expenditures are not discounted to their present value.
The accruals are not reduced by possible recoveries from insurance carriers or other third parties,
but do reflect allocations among PRPs at Federal Superfund sites or similar state-managed sites
after an assessment is made of the likelihood that such parties will fulfill their obligations at
such sites and after appropriate cost-sharing or other agreements are entered. Our measurement of
environmental liabilities is based on currently available facts, present laws and regulations, and
current technology. Such estimates take into consideration our prior experience in site
investigation and remediation, the data concerning cleanup costs available from other companies and
regulatory authorities, and the professional judgment of our environmental experts in consultation
with outside environmental specialists, when necessary. Estimates of our liability are further
subject to additional uncertainties regarding the nature and extent of site contamination, the
range of remediation alternatives available, evolving remediation standards, imprecise engineering
evaluations and estimates of appropriate cleanup technology, methodology and cost, the extent of
corrective actions that may be required, and the participation, number and financial condition of
other PRPs, as well as the extent of their responsibility for the remediation.
Based on currently available information, we do not believe that there is a reasonable
possibility that a loss exceeding the amount already accrued for any of the matters with which we
are currently associated (either individually or in the aggregate) will be an amount that would be
material to a decision to buy or sell our securities. Future developments, administrative actions
or liabilities relating to environmental matters, however, could have a material adverse effect on
our financial condition and results of operations.
Acquisition and Disposition Strategies
We intend to continue to strategically position our businesses in order to improve our ability
to compete. We plan to do this by seeking specialty niches, expanding our global presence,
acquiring businesses complementary to existing strengths and continually evaluating the performance
and strategic fit of existing business units. We regularly consider acquisition, joint ventures,
and other business combination opportunities as well as possible business unit dispositions. From
time-to-time, management holds discussions with management of other companies to explore such
opportunities. As a result, the relative makeup of the businesses comprising our Company is
subject to change. Acquisitions, joint ventures, and other business combinations involve various
inherent risks, such as: assessing accurately the value, strengths, weaknesses, contingent and
other liabilities and potential profitability of acquisition or other transaction candidates; the
potential loss of key personnel of an acquired business; our ability to achieve identified
financial and operating synergies anticipated to result from an acquisition or other transaction;
and unanticipated changes in business and economic conditions affecting an acquisition or other
transaction.
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International acquisitions and other transactions could be affected by export
controls, exchange rate fluctuations, domestic and foreign political conditions and a deterioration
in domestic and foreign economic conditions.
Internal Controls Over Financial Reporting
Because of its inherent limitations, internal control over financial reporting may not prevent
or detect misstatements. Also, projections of any evaluation of effectiveness to future periods are
subject to the risk that controls may become inadequate because of changes in conditions, or that
the degree of compliance with policies or procedures may deteriorate.
Forward-Looking and Other Statements
From time to time, we have made and may continue to make “forward-looking statements” within
the meaning of the Private Securities Litigation Reform Act of 1995. Certain statements in this
report relate to future events and expectations and, as such, constitute forward-looking statements. Forward-looking statements
include those containing such words as “anticipates,” “believes,” “estimates,” “expects,” “would,”
“should,” “will,” “will likely result,” “forecast,” “outlook,” “projects,” and similar expressions.
Such forward-looking statements are based on management’s current expectations and include known
and unknown risks, uncertainties and other factors, many of which we are unable to predict or
control, that may cause our actual results or performance to materially differ from any future
results or performance expressed or implied by such statements. Various of these factors are
described from time to time in our filings with the Securities and Exchange Commission, including
our Report on Form 10-K for the year ended December 31, 2004. We assume no duty to update our
forward-looking statements.
Item 3. Quantitative and Qualitative Disclosures About Market Risk
We use derivative financial instruments from time to time to hedge ordinary business risks for
product sales denominated in foreign currencies, to partially hedge against volatile energy and raw
material cost fluctuations in the Flat-Rolled Products and High Performance Metals segments and to
manage exposure to changes in interest rates.
Foreign currency exchange contracts are used to limit transactional exposure to changes in
currency exchange rates. We sometimes purchase foreign currency forward contracts that permit us to
sell specified amounts of foreign currencies expected to be received from our export sales for
pre-established U.S. dollar amounts at specified dates. The forward contracts are denominated in
the same foreign currencies in which export sales are denominated. These contracts are designated
as hedges of the variability in cash flows of a portion of our forecasted export sales transactions
in which settlement will occur in future periods and which otherwise would expose us, on the basis
of aggregate net cash flows in respective currencies, to foreign currency risk. Changes in the fair
value of our foreign currency derivatives are recognized in other comprehensive income until the
hedged item is recognized in earnings. The ineffective portion of a derivative’s change in fair
value is immediately recognized in the statement of operations.
As part of our risk management strategy, we purchase exchange-traded futures contracts from
time to time to manage exposure to changes in nickel prices, a component of raw material cost for
some of our flat-rolled and high performance metals products. The nickel futures contracts obligate
us to make or receive a payment equal to the net change in value of the contract at its maturity.
These contracts are designated as hedges of the variability in cash flows of a portion of our
forecasted purchases of nickel. Changes in the fair value of our nickel derivatives are recognized
in other comprehensive income until the hedged item is recognized in the statement of operations.
The ineffective portion of a derivative’s change in fair value is immediately recognized in the
statement of operations.
We use raw materials surcharge and index mechanisms to offset the impact of increased raw
material costs; however, competitive factors in the marketplace may limit our ability to institute
such mechanisms, and there can be a delay between the increase in the price of raw materials and
the realization of the benefit of such mechanisms. For example, since we generally use in excess of
45,000 tons of nickel each year, a hypothetical change of $1.00 per pound in nickel prices would
result in increased costs of approximately $90 million. In addition, we also use in excess of
340,000 tons of ferrous scrap in the production of our products and a hypothetical change of $10.00
per ton would result in increased costs of approximately $3.4 million.
While we enter into raw materials futures contracts from time-to-time to hedge exposure to
price fluctuations, such as for nickel, we cannot be certain that our hedge position adequately
reduces exposure. We believe that we
34
have adequate controls to monitor these contracts, but we may
not be able to accurately assess exposure to price volatility in the markets for critical raw
materials.
Energy resources markets are subject to conditions that create uncertainty in the prices and
availability of energy resources. The prices for and availability of electricity, natural gas, oil
and other energy resources are subject to volatile market conditions. These market conditions often
are affected by political and economic factors beyond our control. Increases in energy costs, or
changes in costs relative to energy costs paid by competitors, has and may continue to adversely
affect our profitability. To the extent that these uncertainties cause suppliers and customers to
be more cost sensitive, increased energy prices may have an adverse effect on our results of
operations and financial condition. We use approximately 10 to 12 million MMBtu’s of natural gas
annually, depending upon business conditions, in the manufacture of our products. These purchases
of natural gas expose us to risk of higher gas prices. For example, a hypothetical $1.00 per MMBtu
increase in the price of natural gas would result in increased annual energy costs of approximately
$10 to $12 million.
We also enter into energy swap contracts as part of our overall risk management strategy. The
swap contracts are used to manage exposure to changes in natural gas costs, a component of
production costs for our operating units. The energy swap contracts obligate us to make or receive
a payment equal to the net change in value of the contract at its maturity. These contracts are
designated as hedges of the variability in cash flows of a portion of our forecasted energy
payments. Changes in the fair value of our energy derivatives are recognized in other comprehensive
income until the hedged item is recognized in the statement of operations. The ineffective portion
of a derivative’s change in fair value is immediately recognized in the statement of operations.
At June 30, 2005, we had aggregate consolidated indebtedness of approximately $568 million,
most of which bears interest at fixed rates. In a period of declining interest rates, we face the
risk of required interest payments exceeding those based on the then current market rate. From
time-to-time, we may enter into interest rate swap contracts to manage our exposure to interest
rate risks.
We believe that adequate controls are in place to monitor these hedging activities. However,
many factors, including those beyond our control such as changes in domestic and foreign political
and economic conditions, as well as the magnitude and timing of interest rate, energy price and
nickel price changes, could adversely affect these activities.
We market our products to a diverse customer base, principally throughout the United States.
Trade credit is extended based upon evaluations of each customer’s ability to perform its
obligations, which are updated periodically. Sales of our products are dependent upon the economic
condition of the markets in which we serve. Difficulties and uncertainties in the business
environment may affect our customer’s creditworthiness and ability to pay their obligations.
Item 4. Controls and Procedures
|
(a) |
|
Evaluation of Disclosure Controls and Procedures |
Our Chief Executive Officer and Chief Financial Officer have evaluated the Company’s disclosure
controls and procedures as of June 30, 2005, and they concluded that these controls and
procedures are effective.
|
(b) |
|
Changes in Internal Controls |
There was no change in our internal control over financial reporting identified in connection
with the evaluation of the Company’s disclosure controls and procedures as of June 30, 2005,
conducted by our Chief Executive Officer and Chief Financial Officer, that occurred during the
quarter ended June 30, 2005 that has materially affected, or is reasonably likely to materially
affect, our internal control over financial reporting.
35
PART II. OTHER INFORMATION
Item 1. Legal Proceedings
A number of lawsuits, claims and proceedings have been or may be asserted against the Company
relating to the conduct of its business, including those pertaining to product liability, patent
infringement, commercial, employment, employee benefits, environmental and health and safety,
and stockholder matters. Certain of such lawsuits, claims and proceedings are described in our
Annual Report on Form 10-K for the year ended December 31, 2004. While the outcome of
litigation cannot be predicted with certainty, and some of these lawsuits, claims or proceedings
may be determined adversely to the Company, management does not believe that the disposition of
any such pending matters is likely to have a material adverse effect on the Company’s financial
condition or liquidity, although the resolution in any reporting period of one or more of these
matters could have a material adverse effect on the Company’s results of operations for that
period.
Item 2. Change in Securities, Use of Proceeds And Issuer Purchases of Equity
Securities
|
|
|
|
|
|
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|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(d) Maximum Number |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
(or |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Approximate Dollar |
|
|
(a) Total |
|
|
|
|
|
|
|
|
|
Value) of Shares |
|
|
Number of |
|
|
|
|
|
(c) Total Number of |
|
(or Units) |
|
|
Shares (or |
|
|
|
|
|
Shares (or Units) |
|
that May Yet Be |
|
|
Units) |
|
(b) Average Price |
|
Purchased as Part of |
|
Purchased |
|
|
Purchased |
|
Paid per Share |
|
Publicly Announced |
|
Under the Plans or |
Period |
|
(1) |
|
(or Unit) |
|
Plans or Programs |
|
Programs |
Month 1
(4/1-4/30) |
|
|
1,720 |
|
|
$ |
24.755 |
|
|
|
0 |
|
|
|
0 |
|
Month 2
(5/1 - 5/31) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Month 3
(6/1 - 6/30) |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Total |
|
|
1,720 |
|
|
$ |
24.755 |
|
|
|
0 |
|
|
|
0 |
|
(1) |
|
Shares repurchased to satisfy employee tax withholding on equity compensation from
nonvested stock awards. |
Item 6. Exhibits
|
|
|
|
|
|
|
|
(a) |
Exhibits |
|
|
|
|
|
10.1 |
|
|
First Amended and Restated
Revolving Credit and Security Agreement dated as of August 4, 2005. |
|
|
|
|
|
|
|
|
|
|
31.1 |
|
|
Certification of Chief Executive Officer required by Securities and
Exchange Commission Rule 13a — 14(a) or 15d — 14(a) (filed herewith). |
|
|
|
|
|
|
|
|
|
|
31.2 |
|
|
Certification of Chief Financial Officer required by Securities and
Exchange Commission Rule 13a — 14(a) or 15d — 14(a) (filed herewith). |
|
|
|
|
|
|
|
|
|
|
32.1 |
|
|
Certification pursuant to 18 U.S.C. Section 1350 (filed herewith). |
36
SIGNATURES
Pursuant to the requirements of the Securities Exchange Act of 1934, Registrant has duly
caused this report to be signed on its behalf by the undersigned thereunto duly authorized.
ALLEGHENY TECHNOLOGIES INCORPORATED
(Registrant)
|
|
|
|
|
Date: August 5, 2005
|
|
By
|
|
/s/ Richard J. Harshman |
|
|
|
|
|
|
|
|
|
Richard J. Harshman |
|
|
|
|
Executive Vice President-Finance and |
|
|
|
|
Chief Financial Officer |
|
|
|
|
(Principal Financial Officer and |
|
|
|
|
Duly Authorized Officer) |
|
|
|
|
|
Date: August 5, 2005
|
|
By
|
|
/s/ Dale G. Reid |
|
|
|
|
|
|
|
|
|
Dale G. Reid |
|
|
|
|
Vice President, Controller and |
|
|
|
|
Chief Accounting Officer and Treasurer |
|
|
|
|
(Principal Accounting Officer) |
37
EXHIBIT INDEX
|
|
|
10.1
|
|
First Amended and Restated
Revolving Credit and Security Agreement dated as of August 4, 2005. |
|
|
|
31.1
|
|
Certification of Chief Executive Officer required by Securities and
Exchange Commission Rule 13a — 14(a) or 15d — 14(a) (filed herewith). |
|
|
|
31.2
|
|
Certification of Chief Financial Officer required by Securities and
Exchange Commission Rule 13a — 14(a) or 15d — 14(a) (filed herewith). |
|
|
|
32.1
|
|
Certification pursuant to 18 U.S.C. Section 1350 (filed herewith). |
38