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Restructuring and Relocation Activities
12 Months Ended
Dec. 31, 2014
Restructuring And Related Activities [Abstract]  
Restructuring and Relocation Activities

Note 9 Restructuring and Relocation Activities

The following table details our restructuring activities:

 

 

Year Ended December 31,

 

 

2014

 

 

2013

 

 

2012

 

(In millions)

IOP

 

 

EQIP

 

 

FUSION

 

 

Total

 

 

IOP

 

 

EQIP

 

 

 

Total

 

 

IOP

 

 

 

Other

 

 

Total

 

Other

   associated

   costs

$

7.7

 

 

$

21.6

 

 

$

2.4

 

 

$

31.7

 

 

$

14.1

 

 

$

11.4

 

 

 

$

25.5

 

 

$

22.2

 

 

 

$

12.1

 

 

$

34.3

 

Restructuring

   charges

 

13.2

 

 

 

47.0

 

 

 

5.5

 

 

 

65.7

 

 

 

(7.0

)

 

 

80.8

 

 

 

 

73.8

 

 

 

144.9

 

 

 

 

(2.4

)

 

 

142.5

 

Total

$

20.9

 

 

$

68.6

 

 

$

7.9

 

 

$

97.4

 

 

$

7.1

 

 

$

92.2

 

 

 

$

99.3

 

 

$

167.1

 

 

 

$

9.7

 

 

$

176.8

 

 

Fusion

On December 18, 2014, the Board of Directors of the Company approved a new restructuring plan (the “Fusion Program” or the “Plan”), which consists of a portfolio of restructuring projects across all of our divisions as part of our transformation of Sealed Air Corporation into a knowledge-based company, including reduction in headcount and consolidation and relocation of certain facilities and offices. 

The Company currently estimates that it will incur aggregate costs of approximately $275 million to $285 million in connection with the implementation of this Plan.  The net cash cost of the Plan is expected to be in the range of $210 million to $220 million. The costs associated with the Plan, the majority of which are expected to be incurred between 2015 and 2017, will primarily consist of (i) a reduction in headcount through reorganization and integration, including severance and termination benefits for employees, expected to be approximately $115 million to $120 million, and (ii) other costs associated with the Plan, primarily relating to the rationalization, consolidation and relocation of certain portions of our global supply chain and other facilities and offices, expected to be approximately $160 million to $165 million. Included in the total cash costs, the Company anticipates approximately $55 million to $65 million of capital expenditures related to the Plan, of which the majority is expected to be incurred between 2015 and 2016.

The other associated costs included in the table above primarily consist of consulting and other costs incurred in connection with the project relocation efforts, which were included in selling, general and administrative expenses on the consolidated statements of operations for the year ended December 31, 2014. The restructuring charges included in the table above primarily consist of termination and benefit costs.

On July 23, 2014, we announced that we will be establishing a new global headquarters in Charlotte, North Carolina.  We will relocate the headquarters for our divisions, research and development facilities, and corporate offices.  Within the next three years, we anticipate approximately 1,300 jobs will be relocated to Charlotte from our current corporate headquarters in Elmwood Park, New Jersey; all or part of our facilities in Saddle Brook, New Jersey; Danbury, Connecticut; Racine, Wisconsin; and, Duncan and Greenville, South Carolina.  We will also relocate a small number of jobs from other locations.

On August 31, 2014, in connection with our relocation efforts, we signed an agreement for purchase and sale relating to our building located in Racine, Wisconsin.  As of December 31, 2014, the building and certain related assets met the criteria of assets held for sale classification.  Accordingly, we reclassified $26 million from property, plant and equipment to assets held for sale as of December 31, 2014.  The sale closed in January 2015.  In addition, we leased back the building until December 2015 but have the option to exit the lease earlier.  The final sales price was $30 million, of which net proceeds of $24 million were received as part of the closing along with a $6 million unsecured promissory note to be paid once we exit the facility.  We recorded a pre-tax gain on the sale of approximately $3 million in January 2015.

    

The restructuring accrual, spending and other activity for the year ended December 31, 2014 and the accrual balance remaining at December 31, 2014 related to this program were as follows (in millions):

 

Fusion restructuring accrual at December 31, 2013

 

$

 

Accrual and accrual adjustments

 

 

5.5

 

Cash payments during 2014

 

 

 

Effect of changes in foreign currency exchange rates

 

 

 

Fusion restructuring accrual at December 31, 2014

 

$

5.5

 

 

Cumulative cash payments made in connection with this program, including associated costs through December 31, 2014, were $2 million. We expect to pay $4 million of the accrual balance remaining at December 31, 2014 within the next twelve months. This amount is included in accrued restructuring costs on the consolidated balance sheet at December 31, 2014. The majority of the remaining accrual of $2 million is expected to be paid in 2016.  This amount is included in other non-current liabilities on our consolidated balance sheet at December 31, 2014.

No capital expenditures for this program were incurred in the year ended December 31, 2014 or in any prior years.

Earnings Quality Improvement Program (EQIP)

In May 2013, we announced the commencement of EQIP, which is an initiative to deliver meaningful cost savings and network optimization. The costs associated with this plan consist primarily of (i) a reduction in headcount, which is expected to be approximately 750-900 employees and other costs associated with divisional realignment and connected profitability improvement programs, including severance and termination benefits for employees, expected to be approximately $105 million to $120 million, and (ii) costs and capital expenditures associated with incremental supply chain network optimization projects, including facility relocation and closures, expected to be approximately $85 million to $90 million. We currently estimate that we will incur total costs of approximately $190 million to $210 million in connection with implementation of this plan, including capital expenditures of approximately $50 million to $55 million. The plan is expected to be substantially completed by the end of 2016.

The other associated costs included in the table above primarily consist of consulting and rebranding costs incurred in connection with the rebranding of the Company and its divisions, which were included in selling, general and administrative expenses on the consolidated statements of operations for the year ended December 31,  2014. The restructuring charges included in the table above primarily consist of termination and benefit costs.  

The restructuring accrual, spending and other activity for the year ended December 31, 2014 and the accrual balance remaining at December 31, 2014 related to this program were as follows (in millions):

 

EQIP restructuring accrual at December 31, 2013

 

$

55.9

 

Accrual and accrual adjustments

 

 

47.0

 

Cash payments during 2014

 

 

(58.1

)

Effect of changes in foreign currency exchange rates

 

 

(2.9

)

EQIP restructuring accrual at December 31, 2014

 

$

41.9

 

 

Cumulative cash payments made in connection with this program, including associated costs through December 31, 2014, were $113 million.  We expect to pay $39 million of the accrual balance remaining at December 31, 2014 within the next twelve months. This amount is included in accrued restructuring costs on the consolidated balance sheet at December 31, 2014. The majority of the remaining accrual of $3 million is expected to be paid in 2016 with minimal amounts to be paid out in 2017. This amount is included in other non-current liabilities on our consolidated balance sheet at December 31, 2014.

Capital expenditures related to this program were $28 million in 2014, $11 million in 2013 and none in 2012.  Capital expenditures primarily relate to supply chain network optimization.

Integration and Optimization Program (IOP)

In December 2011, we initiated a restructuring program associated with the integration of Diversey’s business following our acquisition of Diversey on October 3, 2011. The program primarily consists of (i) reduction in headcount, (ii) consolidation of facilities, (iii) supply chain network optimization, and (iv) certain other capital expenditures. This program has been substantially completed by the end of 2014.

The other associated costs in the table above primarily consist of consulting fees included in selling, general and administrative expenses on the consolidated statement of operations.

The restructuring accrual, spending and other activity for the year ended December 31, 2014 and the accrual balance remaining at December 31, 2013 related to this program were as follows (in millions):

 

IOP restructuring accrual at December 31, 2013

 

$

24.5

 

Accrual and accrual adjustments

 

 

13.2

 

Cash payments during 2014

 

 

(22.3

)

Effect of changes in foreign currency exchange rates

 

 

(2.3

)

IOP restructuring accrual at December 31, 2014

 

$

13.1

 

 

Cumulative cash payments made in connection with this program, including associated costs through December 31, 2014, were $220 million. We expect to pay $13 million of the accrual balance remaining at December 31, 2014 within the next twelve months. This amount is included in accrued restructuring costs on the consolidated balance sheet at December 31, 2014.  

Capital expenditures related to this program were less than $1 million in 2014, $14 million in 2013 and $14 million in 2012. Capital expenditures mainly relate to facilities and supply chain network optimization.