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Other Non-Current Assets
12 Months Ended
Jun. 27, 2021
Other Assets Noncurrent Disclosure [Abstract]  
Other Non-Current Assets

10. Other Non-Current Assets

Other non-current assets consists of the following:

 

 

June 27, 2021

 

 

June 28, 2020

 

Recovery of non-income taxes

 

$

8,063

 

 

$

 

Intangible assets, net

 

 

3,978

 

 

 

1,412

 

Investments in unconsolidated affiliates

 

 

2,159

 

 

 

2,171

 

Vendor deposits and other

 

 

425

 

 

 

548

 

Total other non-current assets

 

$

14,625

 

 

$

4,131

 

Recovery of Non-Income Taxes

As previously described in Note 8, “Other Current Assets,” UNIFI recorded a recovery of non-income taxes and reflected current and non-current assets accordingly.

Intangible Assets

Intangible assets, net consists of the following:

 

 

 

June 27, 2021

 

 

June 28, 2020

 

Customer lists

 

$

5,220

 

 

$

1,615

 

Non-compete agreement

 

 

1,875

 

 

 

1,875

 

Trademarks

 

 

411

 

 

 

455

 

Total intangible assets, gross

 

 

7,506

 

 

 

3,945

 

 

 

 

 

 

 

 

 

 

Accumulated amortization – customer lists

 

 

(2,049

)

 

 

(1,493

)

Accumulated amortization – non-compete agreement

 

 

(1,188

)

 

 

(813

)

Accumulated amortization – trademarks

 

 

(291

)

 

 

(227

)

Total accumulated amortization

 

 

(3,528

)

 

 

(2,533

)

Total intangible assets, net

 

$

3,978

 

 

$

1,412

 

 

The customer list and non-compete agreement established prior to fiscal 2021 are immaterial. In fiscal 2021, UNIFI purchased certain air-jet texturing assets from a competitor that are included in the Polyester Segment. The customer list is being amortized over a 10-year estimated useful life based on the expected economic benefit. Also in fiscal 2021, UNIFI purchased certain assets from a competitor that are included in the Nylon Segment. A customer list was acquired and is being amortized over a three-year estimated useful life based on the expected economic benefit.

UNIFI capitalizes costs incurred to register trademarks primarily for REPREVE® in various countries. UNIFI has determined that these trademarks have varying useful lives of up to three years and are being amortized using the straight-line method.

Amortization expense for intangible assets consists of the following:

 

 

 

For the Fiscal Year Ended

 

 

 

June 27, 2021

 

 

June 28, 2020

 

 

June 30, 2019

 

Customer lists

 

$

556

 

 

$

326

 

 

$

639

 

Non-compete agreement

 

 

375

 

 

 

375

 

 

 

379

 

Trademarks

 

 

147

 

 

 

154

 

 

 

94

 

Total amortization expense

 

$

1,078

 

 

$

855

 

 

$

1,112

 

 

The following table presents the expected intangible asset amortization for the next five fiscal years:

 

 

 

Fiscal 2022

 

 

Fiscal 2023

 

 

Fiscal 2024

 

 

Fiscal 2025

 

 

Thereafter

 

Expected amortization

 

$

1,477

 

 

$

1,292

 

 

$

528

 

 

$

108

 

 

$

573

 

 

Investments in Unconsolidated Affiliates

U.N.F. Industries, Ltd.

In September 2000, UNIFI and Nilit Ltd. (“Nilit”) formed a 50/50 joint venture, U.N.F. Industries Ltd. (“UNF”), for the purpose of operating nylon extrusion assets to manufacture nylon POY.  Raw material and production services for UNF are provided by Nilit under separate supply and services agreements.  UNF’s fiscal year end is December 31 and it is a registered Israeli private company located in Migdal Ha-Emek, Israel.

UNF America, LLC

In October 2009, UNIFI and Nilit America Inc. (“Nilit America”) formed a 50/50 joint venture, UNF America LLC (“UNFA”), for the purpose of operating a nylon extrusion facility which manufactures nylon POY.  Raw material and production services for UNFA are provided by Nilit America under separate supply and services agreements.  UNFA’s fiscal year end is December 31 and it is a limited liability company treated as a partnership for income tax reporting purposes located in Ridgeway, Virginia.

In conjunction with the formation of UNFA, UNIFI entered into a supply agreement with UNF and UNFA whereby UNIFI agreed to purchase all of its first quality nylon POY requirements for texturing (subject to certain exceptions) from either UNF or UNFA.  The agreement has no stated minimum purchase quantities, and pricing is negotiated every six months based on market rates.  As of June 27, 2021, UNIFI’s open purchase orders related to this agreement were $1,741.

 

UNIFI’s raw material purchases under this supply agreement consist of the following:

 

 

 

For the Fiscal Year Ended

 

 

 

June 27, 2021

 

 

June 28, 2020

 

 

June 30, 2019

 

UNFA

 

$

18,932

 

 

$

14,583

 

 

$

23,089

 

UNF

 

 

548

 

 

 

1,450

 

 

 

1,735

 

Total

 

$

19,480

 

 

$

16,033

 

 

$

24,824

 

 

As of June 27, 2021 and June 28, 2020, UNIFI had combined accounts payable due to UNF and UNFA of $2,955 and $1,166, respectively.

UNIFI has determined that UNF and UNFA are variable interest entities and has also determined that UNIFI is the primary beneficiary of these entities, based on the terms of the supply agreement.  As a result, these entities should be consolidated with UNIFI’s financial results.  As (i) UNIFI purchases substantially all of the output from the two entities, (ii) the two entities’ balance sheets constitute 3% or less of UNIFI’s current assets, total assets and total liabilities, and (iii) such balances are not expected to comprise a larger portion in the future, UNIFI has not included the accounts of UNF and UNFA in its consolidated financial statements.  As of June 27 2021, UNIFI’s combined investments in UNF and UNFA were $2,159.  The financial results of UNF and UNFA are included in UNIFI’s consolidated financial statements with a one-month lag, using the equity method of accounting and with intercompany profits eliminated in accordance with UNIFI’s accounting policy.  Other than the supply agreement discussed above, UNIFI does not provide any other commitments or guarantees related to either UNF or UNFA.

Parkdale America, LLC

In June 1997, UNIFI and Parkdale Mills, Inc. (“Mills”) entered into a Contribution Agreement that set forth the terms and conditions by which the two companies contributed all of the assets of their spun cotton yarn operations utilizing open-end and air-jet spinning technologies to create PAL, a producer of cotton and synthetic yarns for sale to the global textile industry and apparel market.  In exchange for its contribution, UNIFI received a 34% equity ownership interest in the PAL Investment, accounted for using the equity method of accounting.  Effective January 1, 2012, Mills’ interest in PAL was assigned to Parkdale.

During March 2020, UNIFI commenced negotiations to sell the PAL Investment to Parkdale. Such negotiations indicated that the fair value of the PAL Investment was less than UNIFI’s carrying value, and UNIFI no longer intended to hold the PAL Investment to allow recovery of the carrying value. UNIFI recorded an other-than-temporary impairment of $45,194 to adjust the PAL Investment to fair value. In April 2020, UNIFI and Parkdale finalized negotiations to sell UNIFI’s PAL Investment to Parkdale for $60,000. The transaction closed on April 29, 2020, and UNIFI received $60,000 in cash.

During UNIFI’s period of ownership, PAL was a limited liability company treated as a partnership for income tax reporting purposes.  Per PAL’s fiscal 2020 unaudited financial statements, PAL had 10 manufacturing facilities located primarily in the southeast region of the U.S. and in Mexico, and PAL’s five largest customers accounted for approximately 69% of total revenues and 68% of total gross accounts receivable outstanding.

The U.S. federal government maintains a program providing economic adjustment assistance to domestic users of upland cotton (the “cotton rebate program”). The cotton rebate program offers a subsidy for cotton consumed in domestic production, and the subsidy is paid the month after the eligible cotton is consumed. To be completely earned, the subsidy must be used within 18 months after the marketing year in which it is earned to purchase qualifying capital expenditures in the U.S. for production of goods from upland cotton. The marketing year is from August 1 to July 31. The program provides a subsidy of up to three cents per pound. In December 2018, the U.S. federal government extended the program at the same rate through July 31, 2021, and for subsequent years, subject to funding available through annual appropriations.  PAL recognizes its share of income for the cotton subsidy when the cotton has been consumed and the qualifying assets have been acquired, with an appropriate allocation methodology considering the dual criteria of the subsidy.

PAL has been subject to price risk related to anticipated fixed-price yarn sales.  To protect the gross margin of these sales, PAL may have entered into cotton futures to manage changes in raw material prices in order to protect the gross margin of fixed-priced yarn sales.  The derivative instruments used were listed and traded on an exchange and were thus valued using quoted prices classified within Level 1 of the fair value hierarchy.

Condensed balance sheet and income statement information for UNIFI’s unconsolidated affiliates (including reciprocal balances) is presented in the following tables.  PAL is separately disclosed due to its status as a significant subsidiary for fiscal 2019.  PAL has not met the criteria for segment reporting. Below, (i) no PAL Investment amounts are reported for June 27, 2021 and June 28, 2020 due to the associated divestiture on April 29, 2020, and (ii) fiscal 2020 PAL Investment income statement activity is reported for the ten months of fiscal 2020 ownership ending April 29, 2020.

 

 

 

As of June 27, 2021

 

 

 

PAL

 

 

Other

 

 

Total

 

Current assets

 

$

 

 

$

7,931

 

 

$

7,931

 

Non-current assets

 

 

 

 

 

659

 

 

 

659

 

Current liabilities

 

 

 

 

 

3,967

 

 

 

3,967

 

Non-current liabilities

 

 

 

 

 

 

 

 

 

Shareholders’ equity and capital accounts

 

 

 

 

 

4,623

 

 

 

4,623

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UNIFI’s portion of undistributed earnings

 

 

 

 

 

2,100

 

 

 

2,100

 

 

 

 

As of June 28, 2020

 

 

 

PAL

 

 

Other

 

 

Total

 

Current assets

 

$

 

 

$

5,190

 

 

$

5,190

 

Non-current assets

 

 

 

 

 

561

 

 

 

561

 

Current liabilities

 

 

 

 

 

1,415

 

 

 

1,415

 

Non-current liabilities

 

 

 

 

 

 

 

 

 

Shareholders’ equity and capital accounts

 

 

 

 

 

4,336

 

 

 

4,336

 

 

 

 

For the Fiscal Year Ended June 27, 2021

 

 

 

PAL

 

 

Other

 

 

Total

 

Net sales

 

$

 

 

$

19,649

 

 

$

19,649

 

Gross profit

 

 

 

 

 

3,423

 

 

 

3,423

 

Income from operations

 

 

 

 

 

1,777

 

 

 

1,777

 

Net income

 

 

 

 

 

1,782

 

 

 

1,782

 

Depreciation and amortization

 

 

 

 

 

151

 

 

 

151

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Distributions received

 

 

 

 

 

750

 

 

 

750

 

 

 

 

For the Fiscal Year Ended June 28, 2020

 

 

 

PAL

 

 

Other

 

 

Total

 

Net sales

 

$

544,006

 

 

$

17,068

 

 

$

561,074

 

Gross profit

 

 

7,592

 

 

 

2,056

 

 

 

9,648

 

(Loss) income from operations

 

 

(7,484

)

 

 

410

 

 

 

(7,074

)

Net (loss) income

 

 

(2,823

)

 

 

497

 

 

 

(2,326

)

Depreciation and amortization

 

 

33,455

 

 

 

135

 

 

 

33,590

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash received by PAL under cotton rebate program

 

 

11,186

 

 

 

 

 

 

11,186

 

Earnings recognized by PAL for cotton rebate program

 

 

9,697

 

 

 

 

 

 

9,697

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Distributions received

 

 

10,437

 

 

 

 

 

 

10,437

 

 

 

 

For the Fiscal Year Ended June 30, 2019

 

 

 

PAL

 

 

Other

 

 

Total

 

Net sales

 

$

836,675

 

 

$

25,621

 

 

$

862,296

 

Gross profit

 

 

24,455

 

 

 

4,713

 

 

 

29,168

 

Income from operations

 

 

6,575

 

 

 

2,988

 

 

 

9,563

 

Net income

 

 

7,534

 

 

 

3,093

 

 

 

10,627

 

Depreciation and amortization

 

 

40,679

 

 

 

190

 

 

 

40,869

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash received by PAL under cotton rebate program

 

 

13,367

 

 

 

 

 

 

13,367

 

Earnings recognized by PAL for cotton rebate program

 

 

12,896

 

 

 

 

 

 

12,896

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Distributions received

 

 

647

 

 

 

2,000

 

 

 

2,647