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Business Segment Information
12 Months Ended
Jun. 25, 2017
Segment Reporting [Abstract]  
Business Segment Information

25. Business Segment Information

UNIFI defines operating segments as components of the organization for which discrete financial information is available and operating results are evaluated on a regular basis by UNIFI’s Chief Executive Officer, who is the chief operating decision maker (“CODM”), in order to assess performance and allocate resources. Characteristics of the organization which were relied upon in making the determination of reportable segments include the nature of the products sold, the organization’s internal structure, the trade policies in the geographic regions in which UNIFI operates, and the information that is regularly reviewed by the CODM for the purpose of assessing performance and allocating resources.

UNIFI’s operating segments are aggregated into three reportable segments based on similarities between the operating segments’ economic characteristics, nature of products sold, type of customer, methods of distribution and regulatory environment.

 

The operations within the Polyester Segment exhibit similar long-term economic characteristics and sell into an economic trading zone covered by the North American Free Trade Agreement (“NAFTA”) and the Dominican Republic—Central America Free Trade Agreement (“CAFTA-DR”) to similar customers utilizing similar methods of distribution. These operations derive revenues from polyester-based products with sales primarily to other yarn manufacturers and knitters and weavers that produce yarn and/or fabric for the apparel, hosiery, automotive, home furnishings, industrial and other end-use markets. The Polyester Segment consists of sales and manufacturing operations in the United States and El Salvador.

 

The operations within the Nylon Segment exhibit similar long-term economic characteristics and sell into an economic trading zone covered by NAFTA and CAFTA-DR to similar customers utilizing similar methods of distribution. The Nylon Segment includes an immaterial operating segment in Colombia that sells similar nylon-based textile products to similar customers in Colombia and Mexico utilizing similar methods of distribution. These operations derive revenues from nylon-based products with sales to knitters and weavers that produce fabric primarily for the apparel and hosiery markets.  The Nylon Segment consists of sales and manufacturing operations in the United States and Colombia.

 

The operations within the International Segment exhibit similar long-term economic characteristics and sell to similar customers utilizing similar methods of distribution in geographic regions that are outside of the NAFTA and CAFTA-DR economic trading zone. The International Segment primarily sells polyester-based products to knitters and weavers that produce fabric for the apparel, automotive, home furnishings, industrial and other end-use markets primarily in the South American and Asian regions.  The International Segment includes a manufacturing location in Brazil and sales offices in Brazil, China and Sri Lanka.

In addition to UNIFI’s reportable segments, the selected financial information presented below includes an All Other category. All Other consists primarily of Renewables (up through the date of sale, December 23, 2016) and for-hire transportation services. Revenue for Renewables was primarily derived from (i) facilitating the use of miscanthus grass as bio-fuel through service agreements and (ii) delivering harvested miscanthus grass to poultry producers for animal bedding. For-hire transportation services revenue is derived from performing common carrier services utilizing UNIFI’s fleet of transportation equipment.

The operations within All Other (i) are not subject to review by the CODM at a level consistent with UNIFI’s other operations, (ii) are not regularly evaluated using the same metrics applied to UNIFI’s other operations and (iii) do not qualify for aggregation with an existing reportable segment. Therefore, such operations are excluded from reportable segments.

UNIFI evaluates the operating performance of its segments based upon Segment Profit (Loss), which represents segment gross profit (loss) plus segment depreciation expense.  This measurement of segment profit or loss best aligns segment reporting with the current assessments and evaluations performed by, and information provided to, the CODM.

The accounting policies for the segments are consistent with UNIFI’s accounting policies.  Intersegment sales are omitted from the below financial information, as they are (i) insignificant to UNIFI’s segments and eliminated from consolidated reporting and (ii) excluded from segment evaluations performed by the CODM.

Selected financial information is presented below:

 

 

 

For the Fiscal Year Ended June 25, 2017

 

 

 

Polyester

 

 

Nylon

 

 

International

 

 

All Other

 

 

Total

 

Net sales

 

$

355,740

 

 

$

112,704

 

 

$

173,686

 

 

$

5,140

 

 

$

647,270

 

Cost of sales

 

 

315,655

 

 

 

100,633

 

 

 

131,087

 

 

 

5,731

 

 

 

553,106

 

Gross profit (loss)

 

 

40,085

 

 

 

12,071

 

 

 

42,599

 

 

 

(591

)

 

 

94,164

 

Segment depreciation expense

 

 

13,921

 

 

 

2,125

 

 

 

1,119

 

 

 

638

 

 

 

17,803

 

Segment Profit

 

$

54,006

 

 

$

14,196

 

 

$

43,718

 

 

$

47

 

 

$

111,967

 

 

 

 

For the Fiscal Year Ended June 26, 2016

 

 

 

Polyester

 

 

Nylon

 

 

International

 

 

All Other

 

 

Total

 

Net sales

 

$

383,167

 

 

$

131,715

 

 

$

122,554

 

 

$

6,201

 

 

$

643,637

 

Cost of sales

 

 

333,638

 

 

 

113,906

 

 

 

95,666

 

 

 

6,795

 

 

 

550,005

 

Gross profit (loss)

 

 

49,529

 

 

 

17,809

 

 

 

26,888

 

 

 

(594

)

 

 

93,632

 

Segment depreciation expense

 

 

11,188

 

 

 

1,899

 

 

 

885

 

 

 

820

 

 

 

14,792

 

Segment Profit

 

$

60,717

 

 

$

19,708

 

 

$

27,773

 

 

$

226

 

 

$

108,424

 

 

 

 

For the Fiscal Year Ended June 28, 2015

 

 

 

Polyester

 

 

Nylon

 

 

International

 

 

All Other

 

 

Total

 

Net sales

 

$

396,239

 

 

$

149,612

 

 

$

134,992

 

 

$

6,278

 

 

$

687,121

 

Cost of sales

 

 

345,462

 

 

 

130,644

 

 

 

113,556

 

 

 

6,754

 

 

 

596,416

 

Gross profit (loss)

 

 

50,777

 

 

 

18,968

 

 

 

21,436

 

 

 

(476

)

 

 

90,705

 

Segment depreciation expense

 

 

10,579

 

 

 

1,798

 

 

 

1,997

 

 

 

473

 

 

 

14,847

 

Segment Profit (Loss)

 

$

61,356

 

 

$

20,766

 

 

$

23,433

 

 

$

(3

)

 

$

105,552

 

 

The reconciliations of segment gross profit (loss) to consolidated income before income taxes are as follows:

 

 

 

For the Fiscal Year Ended

 

 

 

June 25, 2017

 

 

June 26, 2016

 

 

June 28, 2015

 

Polyester

 

$

40,085

 

 

$

49,529

 

 

$

50,777

 

Nylon

 

 

12,071

 

 

 

17,809

 

 

 

18,968

 

International

 

 

42,599

 

 

 

26,888

 

 

 

21,436

 

All Other

 

 

(591

)

 

 

(594

)

 

 

(476

)

Segment gross profit

 

 

94,164

 

 

 

93,632

 

 

 

90,705

 

SG&A expenses

 

 

50,829

 

 

 

47,502

 

 

 

49,672

 

(Benefit) provision for bad debts

 

 

(123

)

 

 

1,684

 

 

 

947

 

Other operating (income) expense, net

 

 

(310

)

 

 

2,248

 

 

 

1,600

 

Operating income

 

 

43,768

 

 

 

42,198

 

 

 

38,486

 

Interest income

 

 

(517

)

 

 

(610

)

 

 

(916

)

Interest expense

 

 

3,578

 

 

 

3,528

 

 

 

4,025

 

Loss on sale of business

 

 

1,662

 

 

 

 

 

 

 

Loss on extinguishment of debt

 

 

 

 

 

 

 

 

1,040

 

Equity in earnings of unconsolidated affiliates

 

 

(4,230

)

 

 

(8,963

)

 

 

(19,475

)

Income before income taxes

 

$

43,275

 

 

$

48,243

 

 

$

53,812

 

 

The reconciliations of segment depreciation and amortization expense to consolidated depreciation and amortization expense are as follows:

 

 

 

For the Fiscal Year Ended

 

 

 

June 25, 2017

 

 

June 26, 2016

 

 

June 28, 2015

 

Polyester

 

$

13,921

 

 

$

11,188

 

 

$

10,579

 

Nylon

 

 

2,125

 

 

 

1,899

 

 

 

1,798

 

International

 

 

1,119

 

 

 

885

 

 

 

1,997

 

All Other

 

 

638

 

 

 

820

 

 

 

473

 

Segment depreciation expense

 

 

17,803

 

 

 

14,792

 

 

 

14,847

 

Other depreciation and amortization expense

 

 

2,565

 

 

 

2,736

 

 

 

3,196

 

Depreciation and amortization expense

 

$

20,368

 

 

$

17,528

 

 

$

18,043

 

 

The reconciliations of segment capital expenditures to consolidated capital expenditures are as follows:

 

 

 

For the Fiscal Year Ended

 

 

 

June 25, 2017

 

 

June 26, 2016

 

 

June 28, 2015

 

Polyester

 

$

25,442

 

 

$

44,517

 

 

$

21,267

 

Nylon

 

 

1,247

 

 

 

2,548

 

 

 

2,392

 

International

 

 

4,734

 

 

 

2,755

 

 

 

1,468

 

Segment capital expenditures

 

 

31,423

 

 

 

49,820

 

 

 

25,127

 

Other capital expenditures

 

 

1,767

 

 

 

2,517

 

 

 

839

 

Capital expenditures

 

$

33,190

 

 

$

52,337

 

 

$

25,966

 

 

In addition to the capital expenditures noted above, Polyester assets were added via a construction financing arrangement further described in Note 12, “Long-Term Debt.”

 

During fiscal 2017, UNIFI changed the segmentation of cash and cash equivalents to better reflect its ability to expand operations in multiple regions. Thus, in the reconciliations below, cash and cash equivalents have been reclassified out of individual segments and into other current assets for the fiscal years presented.

 

The reconciliations of segment total assets to consolidated total assets are as follows:

 

 

 

June 25, 2017

 

 

June 26, 2016

 

 

June 28, 2015

 

Polyester

 

$

270,819

 

 

$

243,093

 

 

$

208,411

 

Nylon

 

 

57,789

 

 

 

63,141

 

 

 

66,490

 

International

 

 

80,824

 

 

 

66,998

 

 

 

60,809

 

Segment total assets

 

 

409,432

 

 

 

373,232

 

 

 

335,710

 

Other current assets

 

 

27,375

 

 

 

13,337

 

 

 

6,892

 

Other property, plant and equipment

 

 

14,904

 

 

 

16,597

 

 

 

13,544

 

Other non-current assets

 

 

279

 

 

 

4,864

 

 

 

4,714

 

Investments in unconsolidated affiliates

 

 

119,513

 

 

 

117,412

 

 

 

113,901

 

Total assets

 

$

571,503

 

 

$

525,442

 

 

$

474,761

 

 

Product sales (excluding the All Other category) are as follows:

 

 

 

For the Fiscal Year Ended

 

 

 

June 25, 2017

 

 

June 26, 2016

 

 

June 28, 2015

 

Polyester

 

$

529,426

 

 

$

505,721

 

 

$

531,231

 

Nylon

 

 

112,704

 

 

 

131,715

 

 

 

149,612

 

Total

 

$

642,130

 

 

$

637,436

 

 

$

680,843

 

Geographic Data

Geographic information is set forth below, beginning with net sales.  Brazil is reported separately from other foreign countries because its net sales exceed 10% of consolidated net sales for each of the fiscal years presented.

 

 

 

For the Fiscal Year Ended

 

 

 

June 25, 2017

 

 

June 26, 2016

 

 

June 28, 2015

 

United States

 

$

424,490

 

 

$

472,287

 

 

$

509,490

 

Brazil

 

 

109,079

 

 

 

83,087

 

 

 

101,912

 

Remaining Foreign Countries

 

 

113,701

 

 

 

88,263

 

 

 

75,719

 

Total

 

$

647,270

 

 

$

643,637

 

 

$

687,121

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Export sales from UNIFI’s U.S. operations to external

   customers

 

$

104,229

 

 

$

113,725

 

 

$

119,548

 

 

The information for net sales is based on the operating locations from where the items were produced or distributed.

Geographic information for long-lived assets is as follows:

 

 

 

June 25, 2017

 

 

June 26, 2016

 

 

June 28, 2015

 

United States

 

$

304,696

 

 

$

292,854

 

 

$

240,431

 

Brazil

 

 

12,616

 

 

 

9,714

 

 

 

8,207

 

Remaining Foreign Countries

 

 

8,360

 

 

 

8,595

 

 

 

9,237

 

Total

 

$

325,672

 

 

$

311,163

 

 

$

257,875

 

 

Long-lived assets are comprised of PP&E, net; intangible assets, net; investments in unconsolidated affiliates; and other non-current assets.

Geographic information for total assets is as follows:

 

 

 

June 25, 2017

 

 

June 26, 2016

 

 

June 28, 2015

 

United States

 

$

445,947

 

 

$

427,679

 

 

$

387,155

 

Brazil

 

 

58,598

 

 

 

53,993

 

 

 

50,300

 

Remaining Foreign Countries

 

 

66,958

 

 

 

43,770

 

 

 

37,306

 

Total

 

$

571,503

 

 

$

525,442

 

 

$

474,761