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Investments in Unconsolidated Affiliates and Variable Interest Entities
12 Months Ended
Jun. 25, 2017
Equity Method Investments And Joint Ventures [Abstract]  
Investments in Unconsolidated Affiliates and Variable Interest Entities

22. Investments in Unconsolidated Affiliates and Variable Interest Entities

Parkdale America, LLC

In June 1997, UNIFI and Parkdale Mills, Inc. (“Mills”) entered into a Contribution Agreement that set forth the terms and conditions by which the two companies contributed all of the assets of their spun cotton yarn operations utilizing open-end and air-jet spinning technologies to create PAL.  In exchange for its contribution, UNIFI received a 34% ownership interest in PAL, which is accounted for using the equity method of accounting.  Effective January 1, 2012, Mills’ interest in PAL was assigned to Parkdale Incorporated.

PAL is a limited liability company treated as a partnership for income tax reporting purposes.  PAL is a producer of cotton and synthetic yarns for sale to the global textile industry and apparel market.  Per PAL’s fiscal 2016 audited financial statements, PAL had 14 manufacturing facilities located primarily in the southeast region of the United States and in Mexico. PAL’s five largest customers accounted for approximately 81% of total revenues and 80% of total gross accounts receivable outstanding. As PAL’s fiscal year end is the Saturday nearest to December 31 and its results are considered significant, UNIFI files an amendment to each Annual Report on Form 10-K on or before 90 days subsequent to PAL’s fiscal year end to provide PAL’s audited financial statements for PAL’s most recent fiscal year.  UNIFI filed an amendment to its Annual Report on Form 10-K for the fiscal year ended June 26, 2016 on March 29, 2017 to provide PAL’s audited financial statements for PAL’s fiscal year ended December 31, 2016. UNIFI expects to file an amendment to this Annual Report on or before March 30, 2018 to provide PAL’s audited financial statements for PAL’s fiscal year ended December 30, 2017.

The U.S. federal government maintains a program providing economic adjustment assistance to domestic users of upland cotton (the “cotton rebate program”). The cotton rebate program offers a subsidy for cotton consumed in domestic production, and the subsidy is paid the month after the eligible cotton is consumed. To be completely earned, the subsidy must be used within 18 months after the marketing year in which it is earned to purchase qualifying capital expenditures in the United States for production of goods from upland cotton. The marketing year is from August 1 to July 31. The program provides a subsidy of up to three cents per pound. In February 2014, the U.S. federal government extended the program for five years.  The cotton subsidy will remain at three cents per pound for the life of the program.  PAL recognizes its share of income for the cotton subsidy when the cotton has been consumed and the qualifying assets have been acquired, with an appropriate allocation methodology considering the dual criteria of the subsidy.

PAL is subject to price risk related to anticipated fixed-price yarn sales.  To protect the gross margin of these sales, PAL may enter into cotton futures to manage changes in raw material prices in order to protect the gross margin of fixed-priced yarn sales.  The derivative instruments used are listed and traded on an exchange and are thus valued using quoted prices classified within Level 1 of the fair value hierarchy.  As of June 25, 2017, PAL had no futures contracts designated as cash flow hedges.

As of June 25, 2017, UNIFI’s investment in PAL was $115,614, which was reflected within investments in unconsolidated affiliates in the accompanying consolidated balance sheets.  The reconciliation between UNIFI’s share of the underlying equity of PAL and its investment is as follows:

 

Underlying equity as of June 25, 2017

 

$

133,819

 

Initial excess capital contributions

 

 

53,363

 

Impairment charge recorded by UNIFI in 2007

 

 

(74,106

)

Anti-trust lawsuit against PAL in which UNIFI did not participate

 

 

2,652

 

Cotton rebate adjustments to PAL’s depreciation expense

 

 

(114

)

Investment as of June 25, 2017

 

$

115,614

 

 

On August 28, 2014, PAL acquired the remaining 50% ownership interest in a yarn manufacturer based in Mexico in which PAL was historically a 50% member. The acquisition increased PAL’s regional manufacturing capacity and expanded its product offerings and customer base. PAL accounted for the transaction as a business combination under the acquisition method, recognizing the assets acquired and liabilities assumed at their respective fair values as of the acquisition date. UNIFI and PAL concluded that the acquisition did not represent a material business combination. PAL recognized a bargain purchase gain of $4,430 and recorded acquired net assets of $23,644.

On February 27, 2015, PAL purchased two manufacturing facilities, plus inventory, for approximately $13,000 in cash, and entered into a yarn supply agreement with the seller. PAL accounted for the transaction as a business combination under the acquisition method, recognizing the assets acquired and liabilities assumed at their respective fair values as of the acquisition date. UNIFI and PAL concluded that the acquisition did not represent a material business combination. PAL recognized a bargain purchase gain of $9,381.

U.N.F. Industries, Ltd.

In September 2000, UNIFI and Nilit Ltd. (“Nilit”) formed a 50/50 joint venture, U.N.F. Industries Ltd. (“UNF”), for the purpose of operating nylon extrusion assets to manufacture nylon POY.  Raw material and production services for UNF are provided by Nilit under separate supply and services agreements.  UNF’s fiscal year end is December 31 and it is a registered Israeli private company located in Migdal Ha-Emek, Israel.

UNF America, LLC

In October 2009, UNIFI and Nilit America Inc. (“Nilit America”) formed a 50/50 joint venture, UNF America LLC (“UNFA”), for the purpose of operating a nylon extrusion facility which manufactures nylon POY.  Raw material and production services for UNFA are provided by Nilit America under separate supply and services agreements.  UNFA’s fiscal year end is December 31 and it is a limited liability company treated as a partnership for income tax reporting purposes located in Ridgeway, Virginia.

In conjunction with the formation of UNFA, UNIFI entered into a supply agreement with UNF and UNFA whereby UNIFI agreed to purchase all of its first quality nylon POY requirements for texturing (subject to certain exceptions) from either UNF or UNFA.  The agreement has no stated minimum purchase quantities and pricing is negotiated every six months, based on market rates.  As of June 25, 2017, UNIFI’s open purchase orders related to this agreement were $2,046.

UNIFI’s raw material purchases under this supply agreement consist of the following:

 

 

 

For the Fiscal Year Ended

 

 

 

June 25, 2017

 

 

June 26, 2016

 

 

June 28, 2015

 

UNF

 

$

2,254

 

 

$

2,828

 

 

$

3,676

 

UNFA

 

 

20,493

 

 

 

24,319

 

 

 

29,922

 

Total

 

$

22,747

 

 

$

27,147

 

 

$

33,598

 

 

As of June 25, 2017 and June 26, 2016, UNIFI had combined accounts payable due to UNF and UNFA of $2,301 and $3,231, respectively.

UNIFI has determined that UNF and UNFA are variable interest entities (“VIEs”) and has also determined that UNIFI is the primary beneficiary of these entities, based on the terms of the supply agreement.  As a result, these entities should be consolidated with UNIFI’s financial results.  As UNIFI purchases substantially all of the output from the two entities, the two entities’ balance sheets constitute 3% or less of UNIFI’s current assets, total assets and total liabilities, and such balances are not expected to comprise a larger portion in the future, UNIFI has not included the accounts of UNF and UNFA in its consolidated financial statements.  As of June 25, 2017, UNIFI’s combined investments in UNF and UNFA were $3,899 and are shown within investments in unconsolidated affiliates in the accompanying consolidated balance sheets.  The financial results of UNF and UNFA are included in UNIFI’s consolidated financial statements with a one-month lag, using the equity method of accounting and with intercompany profits eliminated in accordance with UNIFI’s accounting policy.  Other than the supply agreement discussed above, UNIFI does not provide any other commitments or guarantees related to either UNF or UNFA.

Condensed balance sheet and income statement information for UNIFI’s unconsolidated affiliates (including reciprocal balances) is presented in the following tables.  PAL is defined as significant and its information is separately disclosed.  PAL does not meet the criteria for segment reporting.  For UNIFI’s fiscal 2017 and 2016, PAL’s corresponding fiscal periods both consisted of 52 weeks.  Depreciation and amortization for PAL for the periods presented includes amounts for PAL’s foreign subsidiaries. PAL’s current assets and shareholders’ equity accounts reflect a $6,800 dividend distribution made to UNIFI on June 28, 2017, subsequent to UNIFI’s fiscal 2017.

 

 

 

As of June 25, 2017

 

 

 

PAL

 

 

Other

 

 

Total

 

Current assets

 

$

247,820

 

 

$

10,340

 

 

$

258,160

 

Noncurrent assets

 

 

183,418

 

 

 

1,039

 

 

 

184,457

 

Current liabilities

 

 

54,389

 

 

 

3,588

 

 

 

57,977

 

Noncurrent liabilities

 

 

3,263

 

 

 

 

 

 

3,263

 

Shareholders’ equity and capital accounts

 

 

373,586

 

 

 

7,791

 

 

 

381,377

 

 

 

 

 

 

 

 

 

 

 

 

 

 

UNIFI’s portion of undistributed earnings

 

 

46,248

 

 

 

1,916

 

 

 

48,164

 

 

 

 

As of June 26, 2016

 

 

 

PAL

 

 

Other

 

 

Total

 

Current assets

 

$

244,197

 

 

$

12,781

 

 

$

256,978

 

Noncurrent assets

 

 

203,251

 

 

 

1,069

 

 

 

204,320

 

Current liabilities

 

 

56,921

 

 

 

4,048

 

 

 

60,969

 

Noncurrent liabilities

 

 

3,057

 

 

 

 

 

 

3,057

 

Shareholders’ equity and capital accounts

 

 

387,470

 

 

 

9,802

 

 

 

397,272

 

 

 

 

For the Fiscal Year Ended June 25, 2017

 

 

 

PAL

 

 

Other

 

 

Total

 

Net sales

 

$

754,285

 

 

$

22,905

 

 

$

777,190

 

Gross profit

 

 

26,275

 

 

 

4,877

 

 

 

31,152

 

Income from operations

 

 

10,406

 

 

 

3,061

 

 

 

13,467

 

Net income

 

 

7,814

 

 

 

2,988

 

 

 

10,802

 

Depreciation and amortization

 

 

42,801

 

 

 

177

 

 

 

42,978

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash received by PAL under cotton rebate program

 

 

14,293

 

 

 

 

 

 

14,293

 

Earnings recognized by PAL for cotton rebate program

 

 

13,491

 

 

 

 

 

 

13,491

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Distributions received

 

 

822

 

 

 

1,500

 

 

 

2,322

 

 

Distributions received from PAL of $822 excludes a $6,800 dividend distribution made to UNIFI on June 28, 2017, subsequent to UNIFI’s fiscal 2017.

 

 

 

For the Fiscal Year Ended June 26, 2016

 

 

 

PAL

 

 

Other

 

 

Total

 

Net sales

 

$

824,248

 

 

$

29,463

 

 

$

853,711

 

Gross profit

 

 

32,626

 

 

 

7,651

 

 

 

40,277

 

Income from operations

 

 

15,143

 

 

 

5,772

 

 

 

20,915

 

Net income

 

 

17,670

 

 

 

5,838

 

 

 

23,508

 

Depreciation and amortization

 

 

46,235

 

 

 

150

 

 

 

46,385

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash received by PAL under cotton rebate program

 

 

17,057

 

 

 

 

 

 

17,057

 

Earnings recognized by PAL for cotton rebate program

 

 

16,080

 

 

 

 

 

 

16,080

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Distributions received

 

 

1,732

 

 

 

3,000

 

 

 

4,732

 

 

 

 

For the Fiscal Year Ended June 28, 2015

 

 

 

PAL

 

 

Other

 

 

Total

 

Net sales

 

$

828,502

 

 

$

33,496

 

 

$

861,998

 

Gross profit

 

 

53,042

 

 

 

5,480

 

 

 

58,522

 

Income from operations

 

 

34,873

 

 

 

3,861

 

 

 

38,734

 

Net income

 

 

50,991

 

 

 

4,140

 

 

 

55,131

 

Depreciation and amortization

 

 

35,536

 

 

 

117

 

 

 

35,653

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Cash received by PAL under cotton rebate program

 

 

18,087

 

 

 

 

 

 

18,087

 

Earnings recognized by PAL for cotton rebate program

 

 

17,398

 

 

 

 

 

 

17,398

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Distributions received

 

 

2,468

 

 

 

1,250

 

 

 

3,718

 

 

As of the end of PAL’s corresponding 12-month fiscal periods ending in June, PAL’s amounts of deferred revenues related to the cotton rebate program were $0 for all periods.