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Note 21 - Investments in Unconsolidated Affiliates and Variable Interest Entities
9 Months Ended
Mar. 30, 2014
Equity Method Investments and Joint Ventures [Abstract]  
Equity Method Investments and Joint Ventures Disclosure [Text Block]

21. Investments in Unconsolidated Affiliates and Variable Interest Entities


Parkdale America, LLC


In June 1997, the Company and Parkdale Mills, Inc. (“Mills”) entered into a Contribution Agreement that set forth the terms and conditions by which the two companies contributed all of the assets of their spun cotton yarn operations utilizing open-end and air-jet spinning technologies to create Parkdale America, LLC (“PAL”). In exchange for its contribution, the Company received a 34% ownership interest in PAL, which is accounted for using the equity method of accounting. Effective January 1, 2012, Mills’ interest in PAL was assigned to Parkdale Incorporated. PAL is a limited liability company treated as a partnership for income tax reporting purposes, and PAL’s fiscal year end is the Saturday nearest to December 31. PAL is a producer of cotton and synthetic yarns for sale to the textile industry and apparel market, both foreign and domestic. PAL has 13 manufacturing facilities located primarily in the southeast region of the U.S. According to its most recently issued audited financial statements, PAL’s five largest customers accounted for approximately 74% of total revenues and 78% of total gross accounts receivable outstanding.


During August 2008, a federal government program commenced providing economic adjustment assistance to domestic users of upland cotton (the “EAP program”). The EAP program offered a subsidy for cotton consumed in domestic production, and the subsidy is paid the month after the eligible cotton is consumed. The subsidy must be used within eighteen months after the marketing year in which it is earned to purchase qualifying capital expenditures in the U.S. for production of goods from upland cotton. The marketing year is from August 1 to July 31. The program provided a subsidy of four cents per pound through July 31, 2012 and thereafter provides a subsidy of three cents per pound. In February 2014, the federal government extended the EAP program for five years.  The cotton subsidy will remain at three cents per pound for the life of the program.  The Company recognizes its share of PAL’s income for the cotton subsidy when the cotton has been consumed and the qualifying assets have been acquired, with an appropriate allocation methodology considering the dual criteria of the subsidy.


As of March 30, 2014, the Company’s investment in PAL was $94,752 and shown within investments in unconsolidated affiliates in the Condensed Consolidated Balance Sheets. The reconciliation between the Company’s share of the underlying equity of PAL and its investment is as follows:


Underlying equity as of March 2014

  $ 113,173  

Initial excess capital contributions

    53,363  

Impairment charge recorded by the Company in 2007

    (74,106 )

Antitrust lawsuit against PAL in which the Company did not participate

    2,652  

EAP adjustments

    (330 )

Investment balance as of March 2014

  $ 94,752  

U.N.F. Industries, Ltd.


In September 2000, the Company and Nilit Ltd. (“Nilit”) formed a 50/50 joint venture, U.N.F. Industries Ltd. (“UNF”), for the purpose of operating nylon extrusion assets to manufacture nylon POY. All raw material and production services for UNF are provided by Nilit under separate supply and services agreements. UNF’s fiscal year end is December 31 and it is a registered Israeli private company located in Migdal Ha-Emek, Israel.


UNF America, LLC


In October 2009, the Company and Nilit America Inc. (“Nilit America”) formed a 50/50 joint venture, UNF America LLC (“UNF America”), for the purpose of operating a nylon extrusion facility which manufactures nylon POY. All raw material and production services for UNF America are provided by Nilit America under separate supply and services agreements. UNF America’s fiscal year end is December 31 and it is a limited liability company treated as a partnership for income tax reporting purposes located in Ridgeway, Virginia.


In conjunction with the formation of UNF America, the Company entered into a supply agreement with UNF and UNF America whereby the Company agreed to purchase all of its first quality nylon POY requirements for texturing (subject to certain exceptions) from either UNF or UNF America. The agreement has no stated minimum purchase quantities and pricing is negotiated every six months, based on market rates. As of March 30, 2014, the Company’s open purchase orders related to this agreement were $3,060.


The Company’s raw material purchases under this supply agreement consist of the following:


   

For the Nine Months Ended

 
   

March 30, 2014

   

March 24, 2013

 

UNF

  $ 8,177     $ 8,792  

UNF America

    18,065       16,936  

Total

  $ 26,242     $ 25,728  

As of March 30, 2014 and June 30, 2013, the Company had combined accounts payable due to UNF and UNF America of $3,621 and $2,890, respectively.


The Company has determined that UNF and UNF America are variable interest entities (“VIEs”) and has also determined that the Company is the primary beneficiary of these entities, based on the terms of the supply agreement. As a result, these entities should be consolidated in the Company’s financial results. As the Company purchases substantially all of the output from the two entities, the two entities’ balance sheets constitute 3% or less of the Company’s current assets, total assets and total liabilities, and such balances are not expected to comprise a larger portion in the future, the Company has not included the accounts of UNF and UNF America in its consolidated financial statements. As of March 30, 2014, the Company’s combined investments in UNF and UNF America were $3,678 and are shown within investments in unconsolidated affiliates in the Condensed Consolidated Balance Sheets. The financial results of UNF and UNF America are included in the Company’s financial statements with a one month lag, using the equity method of accounting and with intercompany profits eliminated in accordance with the Company’s accounting policy. Other than the supply agreement discussed above, the Company does not provide any other commitments or guarantees related to either UNF or UNF America.


Condensed balance sheet and income statement information for the Company’s unconsolidated affiliates is presented in the following tables. As PAL is defined as significant, its information is separately disclosed.


   

As of March 30, 2014

 
   

PAL

   

Other

   

Total

 

Current assets

  $ 268,929     $ 8,300     $ 277,229  

Noncurrent assets

    123,184       3,087       126,271  

Current liabilities

    48,170       4,180       52,350  

Noncurrent liabilities

    11,081             11,081  

Shareholders’ equity and capital accounts

    332,862       7,207       340,069  
                         

The Company’s portion of undistributed earnings

    24,120       769       24,889  

   

As of June 30, 2013

 
   

PAL

   

Other

   

Total

 

Current assets

  $ 266,300     $ 11,343     $ 277,643  

Noncurrent assets

    111,061       3,163       114,224  

Current liabilities

    44,517       4,910       49,427  

Noncurrent liabilities

    15,609             15,609  

Shareholders’ equity and capital accounts

    317,235       9,596       326,831  

   

For the Three Months Ended March 30, 2014

 
   

PAL

   

Other

   

Total

 

Net sales

  $ 211,657     $ 8,631     $ 220,288  

Gross profit

    13,560       1,161       14,721  

Income from operations

    8,394       741       9,135  

Income to members

    9,453       781       10,234  

Depreciation and amortization

    5,485       25       5,510  
                         

Cash received by PAL under EAP program

    3,836             3,836  

Earnings recognized by PAL for EAP program

    3,836             3,836  
                         

Dividends and cash distributions received

    6,023       750       6,773  

As of the end of PAL’s fiscal March 2014 period, PAL’s amount of deferred revenues related to the EAP program was $0.


   

For the Three Months Ended March 24, 2013

 
   

PAL

   

Other

   

Total

 

Net sales

  $ 197,242     $ 8,188     $ 205,430  

Gross profit

    20,956       944       21,900  

Income from operations

    12,053       549       12,602  

Income to members

    12,553       573       13,126  

Depreciation and amortization

    6,577       25       6,602  
                         

Cash received by PAL under EAP program

    4,439             4,439  

Earnings recognized by PAL for EAP program

    2,576             2,576  
                         

Dividends and cash distributions received

    7,807             7,807  

   

For the Nine Months Ended March 30, 2014

 
   

PAL

   

Other

   

Total

 

Net sales

  $ 624,823     $ 26,542     $ 651,365  

Gross profit

    50,315       3,286       53,601  

Income from operations

    38,314       1,990       40,304  

Income to members

    40,869       2,110       42,979  

Depreciation and amortization

    19,771       75       19,846  
                         

Cash received by PAL under EAP program

    11,329             11,329  

Earnings recognized by PAL for EAP program

    20,120             20,120  
                         

Dividends and cash distributions received

    8,582       1,250       9,832  

   

For the Nine Months Ended March 24, 2013

 
   

PAL

   

Other

   

Total

 

Net sales

  $ 567,854     $ 26,423     $ 594,277  

Gross profit

    30,445       4,322       34,767  

Income from operations

    12,823       3,053       15,876  

Income to members

    14,439       3,068       17,507  

Depreciation and amortization

    22,577       75       22,652  
                         

Cash received by PAL under EAP program

    13,208             13,208  

Earnings recognized by PAL for EAP program

    6,444             6,444  
                         

Dividends and cash distributions received

    10,031       500       10,531