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Note 24 - Investments in Unconsolidated Affiliates and Variable Interest Entities
12 Months Ended
Jun. 30, 2013
Equity Method Investments and Joint Ventures [Abstract]  
Equity Method Investments and Joint Ventures Disclosure [Text Block]

24. Investments in Unconsolidated Affiliates and Variable Interest Entities


Parkdale America, LLC


In June 1997, the Company and Parkdale Mills, Inc. (“Mills”) entered into a Contribution Agreement that set forth the terms and conditions by which the two companies contributed all of the assets of their spun cotton yarn operations utilizing open-end and air-jet spinning technologies to create Parkdale America, LLC (“PAL”). In exchange for its contribution, the Company received a 34% ownership interest in PAL which is accounted for using the equity method of accounting. Effective January 1, 2012, Mills’ interest in PAL was assigned to Parkdale Incorporated. PAL’s fiscal year end is the Saturday nearest to December 31 and PAL is a limited liability company treated as a partnership for income tax reporting purposes. PAL is a producer of cotton and synthetic yarns for sale to the textile industry and apparel market, both foreign and domestic. PAL has 13 manufacturing facilities located primarily in the southeast region of the U.S. According to its most recently issued audited financial statements, PAL’s five largest customers accounted for approximately 82% of total revenues and 77% of total gross accounts receivable outstanding, with the largest customer accounting for approximately 38% of revenues and 35% of accounts receivable.


During August 2008, a federal government program commenced providing economic adjustment assistance to domestic users of upland cotton (the “EAP program”). The program offers a subsidy for cotton consumed in domestic production and the subsidy is paid the month after the eligible cotton is consumed. The subsidy must be used within eighteen months after the marketing year in which it is earned to purchase qualifying capital expenditures in the U.S. for production of goods from upland cotton. The marketing year is from August 1 to July 31. The program provided a subsidy of four cents per pound through July 31, 2012 and thereafter provides a subsidy of three cents per pound. The Company recognizes its share of PAL’s income for the cotton subsidy when the cotton has been consumed and the qualifying assets have been acquired with an appropriate allocation methodology considering the dual criteria of the subsidy.


PAL is subject to price risk related to anticipated fixed-price yarn sales. To protect the gross margin of these sales, PAL may enter into cotton futures to manage changes in raw material prices in order to protect the gross margin of fixed-priced yarn sales. The derivative instruments used are listed and traded on an exchange and are thus valued using quoted prices classified within Level 1 of the fair value hierarchy. As of June 2013, PAL had no futures contracts designated as cash flow hedges.


As of June 30, 2013, the Company’s investment in PAL was $89,385 and shown within Investments in unconsolidated affiliates in the Consolidated Balance Sheets. The reconciliation between the Company’s share of the underlying equity of PAL and its investment is as follows:


Underlying equity as of June 2013

  $ 107,860  

Initial excess capital contributions

    53,363  

Impairment charge recorded by the Company in 2007

    (74,106 )

Anti-trust lawsuit against PAL in which the Company did not participate

    2,652  

EAP adjustments

    (384 )

Investment as of June 2013

  $ 89,385  

U.N.F. Industries, Ltd.


In September 2000, the Company and Nilit Ltd. (“Nilit”) formed a 50/50 joint venture, U.N.F. Industries Ltd. (“UNF”), for the purpose of operating nylon extrusion assets to manufacture nylon POY. All raw material and production services for UNF are provided by Nilit under separate supply and services agreements. UNF’s fiscal year end is December 31 and it is a registered Israeli private company located in Migdal Ha-Emek, Israel.


UNF America, LLC


In October 2009, the Company and Nilit America Inc. (“Nilit America”) formed a 50/50 joint venture, UNF America LLC (“UNF America”), for the purpose of operating a nylon extrusion facility which manufactures nylon POY. All raw material and production services for UNF America are provided by Nilit America under separate supply and services agreements. UNF America’s fiscal year end is December 31 and it is a limited liability company treated as a partnership for income tax reporting purposes located in Ridgeway, Virginia.


In conjunction with the formation of UNF America, the Company entered into a supply agreement with UNF and UNF America whereby the Company agreed to purchase all of its first quality nylon POY requirements for texturing (subject to certain exceptions) from either UNF or UNF America. The agreement has no stated minimum purchase quantities and pricing is negotiated every six months, based on market rates. As of June 30, 2013, the Company’s open purchase orders related to this agreement were $4,100.


The Company’s raw material purchases under this supply agreement consist of the following:


   

For the Fiscal Years Ended

 
   

June 30, 2013

   

June 24, 2012

   

June 26, 2011

 

UNF

  $ 11,752     $ 12,875     $ 18,698  

UNF America

    22,601       17,956       17,570  

Total

  $ 34,353     $ 30,831     $ 36,268  

As of June 30, 2013 and June 24, 2012, the Company had combined accounts payable due to UNF and UNF America of $2,890 and $4,184, respectively.


The Company is the primary beneficiary of these entities based on the terms of the supply agreement discussed above. As a result, the Company has determined that UNF and UNF America are variable interest entities (“VIEs”) and, in accordance with U.S. GAAP, should be consolidated in the Company’s financial results. As the Company purchases substantially all of the output from the two entities, and, as the two entities’ balance sheets constitutes 3% or less of the Company’s current assets, total assets and total liabilities, the Company has not included the accounts of UNF and UNF America in its consolidated financial statements. As of June 30, 2013, the Company’s combined investments in UNF and UNF America were $3,876 and are shown within Investments in unconsolidated affiliates in the Consolidated Balance Sheets. The financial results of UNF and UNF America are included in the Company’s financial statements with a one month lag, using the equity method of accounting and with intercompany profits eliminated in accordance with the Company’s accounting policy. Other than the supply agreement discussed above, the Company does not provide any other commitments or guarantees related to either UNF or UNF America.


Unaudited, condensed balance sheet and income statement information for the Company’s unconsolidated affiliates is presented in the following tables. As PAL is defined as significant, its information is separately disclosed. The operating results of Renewables are included through the end of the Company’s first quarter of fiscal year 2012, and thereafter Renewables’ results have been consolidated.


   

As of June 30, 2013 (Unaudited)

 
   

PAL

   

Other

   

Total

 

Current assets

  $ 266,300     $ 11,343     $ 277,643  

Noncurrent assets

    111,061       3,163       114,224  

Current liabilities

    44,517       4,910       49,427  

Noncurrent liabilities

    15,609             15,609  

Shareholders’ equity and capital accounts

    317,235       9,596       326,831  
                         

The Company’s portion of undistributed earnings

    18,806       751       19,557  

   

As of June 24, 2012 (Unaudited)

 
   

PAL

   

Other

   

Total

 

Current assets

  $ 259,558     $ 12,018     $ 271,576  

Noncurrent assets

    130,677       759       131,436  

Current liabilities

    56,899       4,512       61,411  

Noncurrent liabilities

    7,717             7,717  

Shareholders’ equity and capital accounts

    325,619       8,265       333,884  

   

For the Fiscal Year Ended June 30, 2013 (Unaudited)

 
   

PAL

   

Other

   

Total

 

Net sales

  $ 785,351     $ 35,190     $ 820,541  

Gross profit

    46,918       4,997       51,915  

Income from operations

    25,809       3,283       29,092  

Net income

    27,575       3,330       30,905  

Depreciation and amortization

    29,500       101       29,601  
                         

Cash received by PAL under EAP program

    17,369             17,369  

Earnings recognized by PAL for EAP program

    8,744             8,744  
                         

Dividends and cash distributions received

    13,440       1,500       14,940  

As of the end of PAL’s fiscal June 2013 and fiscal June 2012 periods, PAL’s amounts of deferred revenues related to the EAP program were $8,791 and $166, respectively. There was no deferred EAP revenue as of the end of PAL’s fiscal June 2011 period.


   

For the Fiscal Year Ended June 24, 2012 (Unaudited)

 
   

PAL

   

Other

   

Total

 

Net sales

  $ 1,063,126     $ 31,958     $ 1,095,084  

Gross profit

    66,266       3,589       69,855  

Income from operations

    57,203       1,414       58,617  

Net income

    56,069       1,461       57,530  

Depreciation and amortization

    33,549       131       33,680  
                         

Cash received by PAL under EAP program

    22,090             22,090  

Earnings recognized by PAL for EAP program

    21,769             21,769  
                         

Dividends and cash distributions received

    9,616       1,000       10,616  

   

For the Fiscal Year Ended June 26, 2011 (Unaudited)

 
   

PAL

   

Other

   

Total

 

Net sales

  $ 1,110,184     $ 38,292     $ 1,148,476  

Gross profit

    80,754       5,739       86,493  

Income from operations

    70,132       2,545       72,677  

Net income

    68,946       1,794       70,740  

Depreciation and amortization

    31,979       1,185       33,164  
                         

Cash received by PAL under EAP program

    28,795             28,795  

Earnings recognized by PAL for EAP program

    40,160             40,160  
                         

Dividends and cash distributions received

    4,500       1,400       5,900