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Note 26 - Business Segment Information
3 Months Ended
Sep. 25, 2011
Segment Reporting Disclosure [Text Block]
26. Business Segment Information

Each reportable segment derives its revenues as follows:

 
·
The polyester segment manufactures recycled Chip, POY, textured, dyed, twisted and beamed yarns with sales to other yarn manufacturers, knitters and weavers that produce yarn and/or fabric for the apparel, automotive upholstery, hosiery, home furnishings, industrial and other end-use markets.  The polyester segment consists of manufacturing operations in the U.S. and El Salvador.

 
·
The nylon segment manufactures textured nylon and covered spandex yarns with sales to knitters and weavers that produce fabric for the apparel, hosiery, sock and other end-use markets.  The nylon segment consists of manufacturing operations in the U.S. and Colombia.

 
·
The international segment’s products include textured polyester and various types of resale yarns. The international segment sells its yarns to knitters and weavers that produce fabric for the apparel, automotive upholstery, home furnishings, industrial and other end-use markets primarily in the South American and Asian regions.  The segment includes manufacturing and sales offices in Brazil and a sales office in China.

The Company evaluates the operating performance of its segments based upon Segment Adjusted Profit which is defined as segment gross profit plus segment depreciation and amortization less segment SG&A.  Segment operating profit represents segment net sales less cost of sales, restructuring and impairment charges and SG&A expenses.  The accounting policies for the segments are consistent with the Company’s accounting policies.  Intersegment sales are accounted for at current market prices.  Selected financial information for the Polyester, Nylon and International segments is presented below:

   
For the Three Months Ended September 25, 2011
 
   
Polyester
   
Nylon
   
International
   
Total
 
Net sales to external customers
  $ 92,528     $ 40,961     $ 37,524     $ 171,013  
Intersegment sales
    453       8             461  
Segment adjusted profit
    2,426       3,024       2,564       8,014  
Segment operating profit (loss)
    (2,373 )     2,241       1,591       1,459  
Segment depreciation and amortization
    4,799       783       973       6,555  
Segment assets
    224,740       82,276       98,783       405,799  
Capital expenditures
    189       71       805       1,065  

   
For the Three Months Ended September 26, 2010
 
   
Polyester
   
Nylon
   
International
   
Total
 
Net sales to external customers
  $ 85,587     $ 44,173     $ 45,332     $ 175,092  
Intersegment sales
    835       489       398       1,722  
Segment adjusted profit
    5,705       4,767       6,050       16,522  
Segment operating profit
    612       3,913       5,148       9,673  
Segment depreciation and amortization
    4,730       854       902       6,486  
Restructuring charges
    363                   363  
Segment assets
    207,303       86,548       118,430       412,281  
Capital expenditures
    3,043       371       1,923       5,337  

The $57 and $158 difference between total capital expenditures for long-lived assets and the segment total for the three months ended September 25, 2011 and September 26, 2010, respectively, relates to various, unallocated corporate projects.

Reconciliations from segment data to consolidated reporting data are as follows:

   
For the Three Months Ended
 
   
September 25, 2011
   
September 26, 2010
 
Segment operating profit
  $ 1,459     $ 9,673  
(Benefit) provision for bad debts
    205       (41 )
Other operating (income) expense, net
    (41 )     243  
Operating income
    1,295       9,471  
Interest income
    (647 )     (743 )
Interest expense
    4,380       5,269  
Loss on extinguishment of debt
    462       1,144  
Equity in earnings of unconsolidated affiliates
    (3,459 )     (8,951 )
Income before income taxes
  $ 559     $ 12,752  

   
For the Three Months Ended
 
   
September 25, 2011
   
September 26, 2010
 
Segment depreciation and amortization
  $ 6,555       6,486  
Depreciation included in other operating (income) expense
    6       3  
Amortization included in interest expense
    221       254  
Consolidated depreciation and amortization
  $ 6,782     $ 6,743  

   
September 25, 2011
   
September 26, 2010
 
Segment assets
  $ 405,799     $ 412,281  
Other current corporate assets
    4,080       2,429  
Unallocated corporate PP&E
    9,854       10,248  
Other non-current assets
    3,272       3,870  
Investments in unconsolidated affiliates
    92,340       80,494  
Consolidated assets
  $ 515,345     $ 509,322