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Long-Lived Assets
12 Months Ended
Sep. 30, 2014
Long-Lived Assets  
Long-Lived Assets

7. Long-Lived Assets

        Property, Plant and Equipment—Property, plant and equipment consisted of the following at September 30:

                                                                                                                                                                                    

(in thousands of dollars)

 

Estimated useful lives

 

2013

 

2014

 

Land and improvements

 

15 - 40 years

 

$

11,359

 

$

15,298

 

Buildings and improvements

 

5 - 40 years

 

 

61,760

 

 

69,018

 

Equipment and vehicles

 

3 - 20 years

 

 

204,438

 

 

222,800

 

Dies and molds

 

3 - 20 years

 

 

79,248

 

 

83,299

 

Construction in progress

 

 

 

11,608

 

 

16,402

 

 

 

 

 

 

 

 

 

 

 

 

 

 

368,413

 

 

406,817

 

Less accumulated depreciation

 

 

 

 

(208,794

)

 

(224,706

)

 

 

 

 

 

 

 

 

Net property, plant and equipment

 

 

 

$

159,619

 

$

182,111

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Depreciation expense was approximately $30.8 million, $32.1 million and $33.8 million in 2012, 2013 and 2014, respectively.

        Intangible Assets—With the exception of certain indefinite-lived trade names, Headwaters' identified intangible assets are being amortized over the estimated useful lives shown in the table below. The table also summarizes the gross carrying amounts and related accumulated amortization of all intangible assets as of September 30:

                                                                                                                                                                                    

 

 

 

 

2013

 

2014

 

(in thousands of dollars)

 

Estimated
useful lives

 

Gross
Carrying
Amount

 

Accumulated
Amortization

 

Gross
Carrying
Amount

 

Accumulated
Amortization

 

Trade names

 

Indefinite

 

$

4,800 

 

 

 

$

15,300 

 

 

 

CCP contracts

 

15 - 20 years

 

 

106,400 

 

$

58,699 

 

 

112,300 

 

$

64,192 

 

Customer relationships

 

5 - 17 years

 

 

83,564 

 

 

44,129 

 

 

107,953 

 

 

50,355 

 

Trade names

 

5 - 20 years

 

 

67,790 

 

 

30,502 

 

 

67,220 

 

 

33,394 

 

Patents and patented technologies

 

5 - 19 years

 

 

55,099 

 

 

46,954 

 

 

14,526 

 

 

11,686 

 

Other

 

3 - 17 years

 

 

3,960 

 

 

1,532 

 

 

3,935 

 

 

1,744 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

$

321,613 

 

$

181,816 

 

$

321,234 

 

$

161,371 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Total amortization expense related to intangible assets was approximately $20.7 million, $20.2 million and $21.3 million in 2012, 2013 and 2014, respectively. Total estimated annual amortization expense for 2015 through 2019 is shown in the following table.

                                                                                                                                                                                    

Year ending September 30:

 

(in thousands)

 

2015

 

$

17,827 

 

2016

 

 

17,570 

 

2017

 

 

16,692 

 

2018

 

 

16,643 

 

2019

 

 

15,614 

 

        Goodwill—Changes in the carrying amount of goodwill, by segment, are as follows for the two-year period ended September 30, 2014.

                                                                                                                                                                                    

(in thousands)

 

Light
building
products

 

Heavy
construction
materials

 

Total

 

Balances as of September 30, 2012

 

$

672 

 

$

115,999 

 

$

116,671 

 

Goodwill related to 2013 acquisition

 

 

20,527 

 

 

 

 

20,527 

 

 

 

 

 

 

 

 

 

Balances as of September 30, 2013

 

$

21,199 

 

$

115,999 

 

$

137,198 

 

Goodwill related to 2014 acquisitions

 

 

35,488 

 

 

2,900 

 

 

38,388 

 

 

 

 

 

 

 

 

 

Balances as of September 30, 2014

 

$

56,687 

 

$

118,899 

 

$

175,586 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

        Impairment Testing—In accordance with the requirements of ASC Topic 350 Intangibles—Goodwill and Other, Headwaters does not amortize goodwill or indefinite-lived intangible assets, all of which relate to acquisitions. However, Headwaters is required to periodically test these assets for impairment, at least annually, or sooner if indicators of possible impairment arise. Headwaters performs its annual impairment testing during the fourth quarter of its fiscal year using a June 30 test date and a one- to three-step process. Headwaters' reporting units for purposes of impairment testing are the same as its operating segments.

        Under new accounting rules adopted in 2012, Headwaters evaluates qualitative factors, including macroeconomic conditions, industry and market considerations, overall financial performance and cost factors, to determine whether it is necessary to perform step 1 of the two-step impairment test. This qualitative evaluation is commonly referred to as "step 0." After assessing the appropriate qualitative factors, only if it is determined that it is more likely than not that the fair value of a reporting unit is less than its carrying amount, is it necessary to perform step 1.

        Step 1 of the impairment testing consists of determining and comparing the fair value of a reporting unit, calculated primarily using discounted expected future cash flows, to the carrying value of the reporting unit. If step 1 is failed for a reporting unit, indicating a potential impairment, Headwaters is required to complete step 2, which is a more detailed test to calculate the implied fair value of goodwill and indefinite-lived intangible assets, and compare that value to the carrying value. If the carrying value of goodwill and indefinite-lived assets exceeds the implied fair value, an impairment loss is required to be recorded.

        For all years presented, Headwaters performed a step 0 qualitative evaluation for both the heavy construction materials and light building products reporting units and concluded that it was more likely than not that the fair values exceeded the carrying amounts of goodwill and indefinite-lived assets. Accordingly, further step 1 and step 2 testing for impairment was not required to be performed.